Tag Archives: alloy shaft

China factory Non-Standard Custom Made Alloy Steel Main Connecting Axle Threaded Arbor Shaft a car axle

Product Description

Company Profile

 

 

Workshop

Detailed Photos

Product Description

 

Material Alloy Steel, Copper alloy(brass,silicon bronze,phosphor bronze,aluminum bronze,beryllium copper),Stainless Steel,Aluminum,Titanium, Magnesium, Superalloys,Molybdenum, Invar,,Zinc,Tungsten steel,incoloy,Nickel 200,Hastelloy, Inconel,Monel,ABS, PEEK,PTFE,PVC,Acetal.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Producing Equipment CNC machine,automatic lathe machine,CNC milling machine,lasering,tag grinding machine etc.
Drawing Format Pro/E, Auto CAD, Solid Works, UG, CAD/CAM, PDF
Managing Returned Goods With quality problem or deviation from drawings
Warranty Replacement at all our cost for rejected products
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

 

Quality Control

Packaging & Shipping

Customer Reviews

FAQ

Q1:What kind of information do you need for quotation?
A: You can provide 2D/3D drawing or send your sample to our factory, then we can make according to your sample.

Q2: Can we sign NDA?
A: Sure. We can sign the NDA before got your drawings.

Q3: Do you provide sample?
A: Yes, we can provide you sample before mass order.

Q4: How can you ensure the quality?
A: We have profesional QC,IQC, OQC to guarantee the quality.

Q5: Delivery time?
A: For samples genearlly need 25 days. Mass production: around 30~45 days after receipt of deposit (Accurate delivery time
depends on specific items and quantities)

Q6: How about the transportation?
A: You can choose any mode of transportation you want, sea delivery, air delivery or door to door express.

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Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis
Customization:
Available

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Customized Request

axle shaft

How does proper maintenance extend the lifespan of axle shafts and drivetrains?

Proper maintenance plays a crucial role in extending the lifespan of axle shafts and drivetrains in vehicles. By following recommended maintenance practices, owners can prevent premature wear, identify potential issues early, and ensure optimal performance. Here’s a detailed explanation of how proper maintenance extends the lifespan of axle shafts and drivetrains:

  • Lubrication: Regular lubrication is essential for axle shafts and drivetrain components. Adequate lubrication reduces friction between moving parts, minimizing wear and heat generation. It helps prevent metal-to-metal contact, which can lead to damage and premature failure. Proper lubrication ensures smooth operation and protects against corrosion, promoting the longevity of axle shafts and drivetrain components.
  • Fluid Inspection and Replacement: Regular inspection and replacement of fluids, such as gear oil and transmission fluid, are essential for maintaining the health of axle shafts and drivetrains. Over time, fluids can become contaminated, lose their lubricating properties, or develop excessive wear particles. By regularly inspecting and replacing fluids according to the manufacturer’s recommendations, owners can ensure optimal lubrication and cooling, reducing the risk of component damage and extending the lifespan of axle shafts and drivetrains.
  • Seal and Boot Maintenance: Axle shafts are equipped with seals and boots that protect them from contamination and retain lubricants. Proper maintenance involves inspecting and replacing damaged or worn seals and boots. Cracked or torn boots can allow dirt, moisture, and debris to enter, leading to accelerated wear and potential damage to the axle shafts and other drivetrain components. Regular maintenance of seals and boots helps maintain a protective barrier, preserving the integrity and longevity of the axle shafts and drivetrains.
  • Alignment and Suspension: Proper alignment and suspension settings are crucial for the health of axle shafts and drivetrains. Misalignment or improper suspension geometry can place excessive stress on the axle shafts, leading to premature wear or failure. Regular wheel alignment and suspension inspections, as well as addressing any issues promptly, help distribute the load evenly across the axle shafts, reducing strain and extending their lifespan.
  • Regular Inspections: Conducting regular inspections of the axle shafts and drivetrain components allows owners to identify any signs of wear, damage, or abnormalities. This includes checking for excessive play, unusual noises, leaks, or vibrations. By catching potential issues early, owners can take timely action, such as repairing or replacing worn components, preventing further damage and preserving the overall health and longevity of the axle shafts and drivetrains.
  • Proper Driving Habits: Responsible driving habits can also contribute to the extended lifespan of axle shafts and drivetrains. Avoiding aggressive acceleration, hard braking, and abrupt shifts can reduce stress on these components. Smooth and controlled driving minimizes sudden torque changes and excessive forces, preventing unnecessary wear and extending the life of axle shafts and drivetrains.

By adhering to proper maintenance practices, owners can significantly increase the lifespan of axle shafts and drivetrains in their vehicles. Regular lubrication, fluid inspection and replacement, seal and boot maintenance, alignment and suspension checks, regular inspections, and adopting responsible driving habits all contribute to reducing wear, preventing damage, and maximizing the performance and longevity of axle shafts and drivetrains.

In summary, proper maintenance plays a vital role in extending the lifespan of axle shafts and drivetrains. It ensures adequate lubrication, inspects and replaces fluids, maintains seals and boots, addresses alignment and suspension issues, conducts regular inspections, and promotes responsible driving. By following these practices, owners can enjoy a longer lifespan and optimal performance from their vehicle’s axle shafts and drivetrains.

axle shaft

What is the role of axle shafts in the functionality and safety of a vehicle?

The axle shafts play a crucial role in the functionality and safety of a vehicle’s drivetrain. These components are responsible for transmitting torque from the differential or transaxle to the wheels, enabling power delivery and facilitating smooth vehicle operation. Here’s a detailed explanation of the role of axle shafts in the functionality and safety of a vehicle:

Power Transmission:

The primary function of axle shafts is to transfer rotational power from the engine to the wheels. When the engine generates torque, it travels through the transmission system and reaches the differential or transaxle. From there, the axle shafts transmit the torque to the individual wheels, allowing them to rotate and propel the vehicle forward or backward. Axle shafts ensure efficient power transmission, enabling the vehicle to accelerate, maintain speed, and climb inclines effectively.

Wheel Connectivity:

Axle shafts serve as the physical link between the wheels and the drivetrain. They connect the wheels to the differential or transaxle, ensuring that the rotational force generated by the engine is effectively transferred to each wheel. This connectivity enables synchronized wheel movement and coordination, ensuring stable handling, traction, and control of the vehicle.

Suspension Support:

Axle shafts also provide support to the vehicle’s suspension system. They are part of the suspension geometry and assist in maintaining proper wheel alignment and positioning. Axle shafts help bear the weight of the vehicle and absorb various forces and vibrations encountered while driving, contributing to a smoother and more comfortable ride. Additionally, they assist in managing weight transfer during acceleration, braking, and cornering, enhancing stability and handling characteristics.

Drivetrain Safety:

Axle shafts contribute to the safety of the vehicle’s drivetrain in several ways:

  • Wheel Power Distribution: By transmitting torque to each wheel, axle shafts ensure balanced power distribution. This helps prevent excessive wheel spin or loss of traction, improving overall stability and control, especially in challenging driving conditions such as slippery surfaces or uneven terrain.
  • Steering Control: Axle shafts play a role in the vehicle’s steering system, especially in vehicles with front-wheel drive or all-wheel drive configurations. They assist in transferring the rotational force to the front wheels, allowing for precise steering control and responsiveness.
  • Braking Performance: Axle shafts contribute to the effectiveness of the braking system. As the wheels decelerate during braking, the rotational force is transmitted through the axle shafts to the differential or transaxle, facilitating proper distribution of braking force to all wheels. This helps maintain stability, prevent skidding, and ensure efficient braking performance.

Overall Vehicle Safety:

Proper functionality of axle shafts isessential for the overall safety of the vehicle:

  • Preventing Catastrophic Failures: Well-maintained and properly functioning axle shafts reduce the risk of catastrophic failures that can lead to loss of control or accidents. Regular inspections and timely repairs or replacements help ensure that the axle shafts are in good condition and can withstand the forces and stresses encountered during normal driving.
  • Enhancing Stability and Handling: Axle shafts contribute to the stability and handling characteristics of the vehicle. By facilitating proper power transmission and wheel connectivity, they help maintain traction, prevent wheel slippage, and improve overall vehicle control during various driving maneuvers.
  • Supporting Suspension Components: Axle shafts provide support to other suspension components, such as control arms, struts, and springs. In doing so, they assist in maintaining proper suspension geometry, which is critical for safe and predictable handling. A well-functioning suspension system helps absorb shocks, maintain tire contact with the road, and provide a comfortable ride.
  • Contributing to Braking Efficiency: The proper functioning of axle shafts ensures effective distribution of braking force to all wheels, enhancing the vehicle’s braking performance and reducing stopping distances. This contributes to overall safety by allowing the driver to maintain control and respond to emergency situations more effectively.

Overall, axle shafts play a vital role in the functionality and safety of a vehicle. They enable power transmission, connect the wheels to the drivetrain, support the suspension system, and contribute to stable handling, traction, and braking performance. Regular maintenance, inspections, and prompt repairs or replacements are essential to ensure the proper functioning of axle shafts and maintain the safety of the vehicle’s drivetrain.

axle shaft

What are the components of an axle shaft assembly and their functions?

An axle shaft assembly consists of several components that work together to facilitate the transmission of power from the differential to the wheels. Each component plays a specific role in ensuring efficient power transfer and supporting the functionality of the axle shaft assembly. Here are the main components and their functions:

1. Axle Shaft:

The axle shaft itself is the main component of the assembly. It is a long, cylindrical shaft that connects the differential or transaxle to the wheels. The primary function of the axle shaft is to transmit rotational power from the differential to the wheels, enabling them to rotate and propelling the vehicle forward or backward.

2. Differential Side Gears or Output Shafts:

The axle shaft assembly is connected to the differential through side gears or output shafts. These are gear-like components that are part of the differential mechanism. The side gears or output shafts engage with the axle shafts, providing a solid mechanical connection. They allow the rotational force from the differential to be transmitted to the axle shafts, initiating power transfer to the wheels.

3. Constant Velocity (CV) Joints:

In many modern vehicles, especially those with front-wheel drive or independent suspension systems, the axle shaft assembly incorporates constant velocity (CV) joints. CV joints allow for smooth power transfer and accommodate changes in axle angle and length due to suspension movement and steering. They provide flexibility and reduce vibrations during power transmission. CV joints consist of inner and outer joints with ball bearings and protective boots filled with grease to maintain lubrication and prevent contamination.

4. Wheel Hubs:

At the outer ends of the axle shaft assembly, wheel hubs are attached. Wheel hubs serve as the connection points for the wheels. They provide a mounting surface for the wheels and ensure proper alignment and rotation. The axle shafts transmit the rotational power from the differential to the wheel hubs, causing the wheels to rotate. Wheel hubs often incorporate bearings to allow smooth rotation and reduce friction.

5. Bearings:

Bearings are crucial components within the axle shaft assembly. They support the rotating motion of the axle shafts and the wheel hubs. The bearings reduce friction and allow the axle shafts and wheel hubs to rotate freely. They are typically designed to withstand the forces and loads encountered during vehicle operation and contribute to smooth and efficient power transmission.

6. Seals and Retaining Devices:

To prevent the entry of contaminants and retain lubrication, seals are used in the axle shaft assembly. Seals are placed at various points along the assembly to protect the bearings, CV joints, and other critical components from dirt, moisture, and debris. Additionally, retaining devices such as circlips or snap rings are used to secure the axle shafts, CV joints, or bearings within their respective housings, ensuring proper alignment and preventing unintended disassembly.

These are the key components typically found in an axle shaft assembly. The combination of these components allows for effective power transmission, smooth rotation, support for the wheels, and protection of critical parts, ensuring the overall functionality and longevity of the axle shaft assembly.

China factory Non-Standard Custom Made Alloy Steel Main Connecting Axle Threaded Arbor Shaft   a car axleChina factory Non-Standard Custom Made Alloy Steel Main Connecting Axle Threaded Arbor Shaft   a car axle
editor by CX 2024-04-26

China OEM Aluminum Alloy Axle/CNC Machining Shaft/Drive Shaft with Knurled bad axle symptoms

Product Description

At CZPT Industry, we use the latest machining technology with a wide range of capabilities to meet your demands. Our manufacturing facilities include 3-5 axis milling, lathes, grinding, etc, and state of the art metrology. With these machines, we produce complex parts in the most efficient and accurate way. Our manufacturing capabilities allow us to develop your part from prototype to mass production for the most precise of jobs. 
Aluminum Alloy axle/CNC machining shaft/drive shaft with Knurled

 

Processing Method CNC Milling, CNC Turning, Turning-Milling Machining, Micro Machining, Grinding, Boring, Tapping.
Material Stainless Steel, Alloy Steel, Carbon Steel, Free-cutting Steel, Brass, Copper, Aluminum, POM, PTFE.
Finish Treatment Polishing, Sand Blasting, Anodizing, Zinc Plating, Nickel Plating, Blackening, QPQ, Painting, etc..
Tech. Standard ANSI, ASTM, DIN, JIS, BS, GB, ISO, etc..
Application Medical, Aerospace, Millitary, Instrument, Optics, Food Equipment, AUTO Parts, Furniture, etc..

Precision Machining is the most important sector in CZPT Industry, we have been a trusted manufacturing supplier in this field for over 15 years. We have built an impeccable reputation on quality, customer service and utilizing state-of-the-art equipment. Our expertise has made us the Best in Quality and Innovation.

Machining Facilities
 

  Equipment Description     Workpiece Dimensions Processing Accuracy  Quantities   Brand
3-axis machining center Max. 1000 x 1200mm +/-0.01mm 6 DMG
4-axis machining center Max. 1000 x 1500mm +/-0.01mm 4 DMG
5-axis machining center Max. 1000 x 1500mm +/-0.01mm 2 DMG
CNC lathe Max. diameter 100mm +/-0.01mm 20 SMTCL
General lathe Max. diameter 500mm +/-0.05mm 2 SMTCL
Turning-Milling machine Max. diameter 100mm +/-0.01mm 6 DMG
Longitudinal lathe Max. diameter 30mm +/-0.01mm 6 TSUGAMI
Automatic lathe Max. diameter 20mm +/-0.02mm 30 TY
CNC Swiss Lathe Max. diameter 20mm +/-0.01mm 6 TSUGAMI

Other assist equipments include:
Milling machine, Drilling machine, Centerless Grinding machine, External Cylindrical Grinding machine, etc.

Inspection equipment:
Vernier Caliper, Micrometer, Height Gage, Hardness Tester, Two-dimensional image measuring instrument, TESA Micro-Hite 300, Mitutoyo surface Roughness Tester,
Mitutoyo CMM and Ultrasonic Cleaner.

FAQ

Q1: Are you a trading company or a manufacturer?

Manufacturer.

Q2: How long is your delivery time?

Normally, the samples delivery is 10-15 days and the lead time for the official order is 30-45 days.

Q3: How long will it take to quote the RFQs?

Normally, it will take 2-3 days.

Q4: Do you provide samples?

Yes, the samples will be free if  the cost is not too high.

Q5: Which countries are your target markets?

America, Canada, Europe, Australia and New Zealand.

Q6: Do you have experience of doing business with overseas customers?

Yes, we have over 10 years exporting experience and 95% of our products were exported to overseas market. We specialized in the high quality OEM parts, we are familiar
with the standard of ANSI, DIN, ISO, BS, JIS, etc..

Q7: Do you have reference customers?

Yes, we have been appointed as the supplier of Parker(USA)  since 2012. “Supply the top quality precision machined parts” is our management philosophy, ON TIME and EVERYTIME.
 

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Condition: New
Certification: CE, RoHS, ISO9001
Standard: DIN, ASTM, GB, JIS, ANSI, BS
Customized: Customized
Material: Aluminum
Application: Metal Processing Machinery Parts
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

axle shaft

What are the eco-friendly or sustainable aspects of axle shaft production?

Axle shaft production can incorporate several eco-friendly or sustainable practices that aim to minimize environmental impact and promote sustainability throughout the manufacturing process. Here’s a detailed explanation of the eco-friendly and sustainable aspects of axle shaft production:

  • Material Selection: One of the primary considerations for eco-friendly axle shaft production is the selection of materials. Opting for sustainable materials, such as recycled steel or lightweight alloys, reduces the environmental footprint associated with raw material extraction and processing. Using recycled materials helps conserve natural resources and reduces energy consumption and greenhouse gas emissions compared to using virgin materials.
  • Energy Efficiency: Promoting energy efficiency in axle shaft production is another eco-friendly aspect. Implementing energy-saving technologies, such as efficient manufacturing processes, optimized equipment, and smart controls, helps minimize energy consumption during production. Utilizing renewable energy sources, such as solar or wind power, further reduces greenhouse gas emissions and reliance on fossil fuels.
  • Waste Reduction and Recycling: Axle shaft production can incorporate waste reduction and recycling practices to minimize the amount of waste generated and promote a circular economy. Implementing measures like effective waste management systems, recycling programs, and responsible disposal of hazardous materials ensures that waste is minimized, and valuable resources are recovered and reused whenever possible.
  • Water Conservation: Sustainable axle shaft production also includes measures to conserve water resources. Implementing water-efficient technologies, recycling and treating water used in manufacturing processes, and implementing water management strategies help minimize water consumption and reduce the strain on freshwater resources.
  • Emissions Reduction: Axle shaft production can focus on reducing emissions to minimize its environmental impact. Implementing emission control technologies, such as installing pollution control devices or adopting cleaner manufacturing processes, helps reduce air pollutants released during production. Additionally, monitoring and optimizing transportation logistics can help minimize carbon emissions associated with the transportation of raw materials and finished axle shafts.
  • Life Cycle Assessment: Conducting a life cycle assessment (LCA) of axle shaft production allows for a comprehensive evaluation of the environmental impact at each stage, from raw material extraction to end-of-life disposal. LCA helps identify areas where improvements can be made, enabling manufacturers to make informed decisions and implement sustainable practices throughout the entire life cycle of the axle shafts.
  • Supply Chain Sustainability: Promoting sustainability in axle shaft production involves considering the sustainability practices of suppliers and fostering sustainable partnerships throughout the supply chain. Encouraging suppliers to adhere to environmental standards, promoting responsible sourcing of raw materials, and ensuring ethical labor practices contribute to a more sustainable overall production process.

It’s important to note that specific eco-friendly and sustainable practices may vary among manufacturers and depend on factors such as the size of the production facility, available resources, and technological advancements. However, by incorporating these practices, axle shaft production can reduce its environmental impact, conserve resources, minimize waste, and contribute to a more sustainable automotive industry.

In summary, the eco-friendly and sustainable aspects of axle shaft production include material selection using recycled or sustainable materials, energy efficiency measures, waste reduction and recycling practices, water conservation efforts, emissions reduction strategies, life cycle assessment, and promoting supply chain sustainability. By adopting these practices, axle shaft manufacturers can contribute to a greener and more sustainable future.

axle shaft

Can you provide examples of classic and modern vehicles that use various axle shafts?

Various classic and modern vehicles utilize different types of axle shafts depending on their design, drivetrain configuration, and intended use. Here are examples of classic and modern vehicles that use various axle shafts:

Classic Vehicles:

  • Ford Mustang (Classic): Classic Ford Mustang models, such as the first-generation Mustangs produced in the 1960s, typically featured solid rear axle shafts. These axle shafts were commonly made of forged steel and provided simplicity and durability in a rear-wheel drive configuration.
  • Jeep Wrangler (Classic): Classic Jeep Wrangler models, such as the Jeep CJ series, often utilized solid front and rear axle shafts. These axle shafts were designed to handle the demands of off-road driving and provided ruggedness and reliability in a four-wheel drive setup.
  • Volkswagen Beetle (Classic): The classic Volkswagen Beetle, produced from the 1930s to the 2000s, featured independent rear suspension with CV (constant velocity) axle shafts. These axle shafts allowed for smooth power delivery and improved handling characteristics.

Modern Vehicles:

  • Ford F-150 (Modern): The Ford F-150, a popular full-size pickup truck, utilizes various axle shaft configurations depending on the model and drivetrain options. Rear-wheel drive versions may employ solid axle shafts, while four-wheel drive models can feature independent front suspension with CV axle shafts and a solid rear axle.
  • Toyota Camry (Modern): The Toyota Camry, a mid-size sedan, typically incorporates front-wheel drive with independent front suspension and CV axle shafts. These axle shafts provide smooth power transfer and allow for improved maneuverability and efficiency.
  • Jeep Wrangler (Modern): The modern Jeep Wrangler continues to utilize solid front and rear axle shafts, maintaining its off-road capability and durability. The solid axle shafts contribute to the Wrangler’s exceptional ground clearance and ability to handle challenging terrains.
  • Tesla Model S (Modern): The Tesla Model S, an all-electric luxury sedan, utilizes electric motor-driven axle shafts instead of traditional mechanical axle shafts. These electric motor-driven axle shafts deliver instant torque to the wheels, providing impressive acceleration and performance.

It’s important to note that the specific axle shaft configurations and materials used in vehicles can vary even within the same model due to different trim levels, drivetrain options, and technological advancements. Additionally, aftermarket modifications can further alter the axle shaft setups in vehicles to accommodate specific needs and preferences.

When considering axle shafts for replacement or upgrades, it’s crucial to ensure compatibility with the vehicle’s make, model, and drivetrain configuration. Consulting with a professional mechanic or referencing the manufacturer’s specifications is recommended to ensure the correct axle shaft selection.

In summary, classic and modern vehicles utilize various axle shaft configurations, including solid axle shafts, CV axle shafts, and electric motor-driven axle shafts. These axle shafts are tailored to the specific needs of the vehicle, such as durability, off-road capability, power delivery, and efficiency.

axle shaft

Are there different axle shaft designs for rear-wheel drive and front-wheel drive vehicles?

Yes, rear-wheel drive (RWD) and front-wheel drive (FWD) vehicles typically employ different axle shaft designs to accommodate their respective drivetrain configurations. The axle shafts in RWD and FWD vehicles differ in their construction, orientation, and connection to the wheels. Here’s a detailed explanation of the axle shaft designs used in RWD and FWD vehicles:

Rear-Wheel Drive (RWD) Vehicles:

In RWD vehicles, the engine’s power is transmitted to the rear wheels through the drivetrain components. The axle shaft design in RWD vehicles is commonly referred to as a solid axle or full-floating axle. Here are the key characteristics of RWD axle shafts:

  • Rigid Shaft: RWD axle shafts are typically solid and rigid, connecting the differential directly to each rear wheel. They are designed to handle high torque loads and provide robustness, making them suitable for heavy-duty applications.
  • Single Connection: Each rear wheel has its own dedicated axle shaft, which connects directly to the wheel hub. The axle shaft transfers power to the wheel, enabling it to rotate.
  • Support and Power Transfer: RWD axle shafts support the weight of the vehicle and transmit torque from the differential to the wheels. They facilitate smooth power delivery and enable the rear wheels to propel the vehicle forward or backward.
  • Less Articulation: Since RWD vehicles typically have a solid rear axle, the axle shafts have limited articulation compared to FWD vehicles. This design simplifies the construction but may result in reduced suspension flexibility and a harsher ride quality.

Front-Wheel Drive (FWD) Vehicles:

In FWD vehicles, the engine’s power is transmitted to the front wheels through the drivetrain components. FWD axle shafts are commonly known as half shafts or CV axles (constant velocity axles). Here are the main characteristics of FWD axle shafts:

  • Compact and Lightweight: FWD axle shafts are typically lighter and more compact than RWD axle shafts. They are designed to accommodate the space limitations in the front-wheel-drive layout.
  • Constant Velocity (CV) Joints: FWD axle shafts incorporate constant velocity (CV) joints, which allow for flexibility and rotation at various angles. CV joints compensate for the changing length and angle of the axle shafts during suspension movement and steering.
  • Transverse Orientation: FWD axle shafts are positioned transversely across the vehicle, connecting the differential or transaxle to the front wheels. This orientation allows for efficient power transfer and space utilization in FWD vehicles.
  • Support and Power Transfer: FWD axle shafts support the weight of the vehicle and transmit torque from the differential or transaxle to the front wheels. They enable the front wheels to rotate and provide the driving force for vehicle movement.
  • Increased Articulation: FWD axle shafts have greater articulation capabilities due to the need to accommodate suspension movement and steering angles. The CV joints allow the axle shafts to flex and rotate, ensuring smooth power delivery even when the wheels are turned or the suspension is compressed.

These axle shaft designs in RWD and FWD vehicles are tailored to the specific requirements and configurations of each drivetrain layout. They optimize power transmission, support the wheels, and ensure efficient operation based on the unique characteristics of rear-wheel drive and front-wheel drive systems.

China OEM Aluminum Alloy Axle/CNC Machining Shaft/Drive Shaft with Knurled   bad axle symptomsChina OEM Aluminum Alloy Axle/CNC Machining Shaft/Drive Shaft with Knurled   bad axle symptoms
editor by CX 2024-02-14

China factory C45e 4130 En19 Hot Forged Alloy Steel Pump Axle Trunnion Shaft axle clamp tool

Product Description

Product Description

C45E 4130 EN19 Hot Forged Alloy Steel Pump Axle Trunnion Shaft

ZheJiang Qilu Industrial Co., Ltd has the capacity to guarantee the quality for every step, from raw material (forging), then heating treatment, finally machining. We have our own forging mill, heating teatment shop and machining shop. At present we could supply various of lage main shaft, turbin shaft, cylinder shaft, windy generator shaft, roller shaft, wheel forging, drill bit forging and kinds of irregular parts based on the drawing provided by customers.

Steel material for shaft and forging parts:
 

Engineering Steel  
GB
GB/T 700
JIS
JIS G3101
DIN (W-Nr.)
EN10571-2 / DIN17100
AISI/ASTM
ASTM A36
BS OTHERS
Q235B SS400 S235JR / RST37-2 A36    
Q235C   S235J0 / ST37-3 U      
Q235D   S235J2      
GB
GB/T1591
JIS DIN (W-Nr.)
EN10571-2 / DIN17100
AISI/ASTM BS OTHERS
Q355B   S355JR      
Q355C   S355J0 / ST52-3U      
Q355D   S355J2 / ST52-3 N      
Q355E   S355K2      
GB
GB/T 699
JIS
JIS G4051
DIN (W-Nr.)
EN 10083-2
AISI/ASTM
ASTM A20
BS OTHERS
      1018 EN2C  
20 S20C C20 1571 EN3B/070M20 ASTM A105
35 S35C C30 1035    
45 S45C C45E/1.1191 1045 EN8D/080M40  
50 S50C C50/1.1206 1050 080M50  
55 S55C C55 1055 EN9/070M55  
GB
GB/T 3077
JIS
JIS G4105/JIS G4103
DIN (W-Nr.)
EN 15710
AISI/ASTM
ASTM A29
BS
BS 970
OTHERS
40Cr SCr440 41Cr4(1.7035) 5140    
15CrMo SCM415 16CrMo44/1.7337      
20CrMo SCM420 18CrMo4/1.7243 4118    
30CrMo SCM430 25CrMo4/1.7218 4130 708A25/708M25  
42CrMo SCM440 42crmo4/1.7225 4140 EN19/709M40  
  SCM445   4145    
40CrNiMoA SNCM 439/SNCM8 36CrNiMo4/1.6511 4340 EN24/817M40  
    40NiMoCr10-5/1.6745   EN26/826M40  
    34CrNiMo6 / 1.6582 4337    
    30CrNiMo16-6/1.6747 4330V EN30B/835M30  
    32CrMo12/1.7361   EN40B/722M24  
16CrMnH / 20CrMnTi   16MnCr5 / 1.7131 5115    
20CrMn   20MnCr5 / 1.7147      
    15CrNi6/1.5919 3115    
    16NiCr4/1.5714   EN351/637M17  
      4615/4617 EN34/665M17  
    14NiCr14/1.5752 3310/3415 EN36/655M13  
    15NiCrMo16-5/1.6723   EN39/835M15  
17CrNiMo6   18CrNiMo7-6 (1.6587) 4815    
20CrNiMo SNCM220 1.6523/21NiCrMo2 8620 805M20  
    20CrNiMo5   EN353  
GCr15 SUJ2 52100/1.3505   EN31/535A99  
38CrMoAl SACM645 41CrAlMo7/34CrAlMo5   905M39/905M31 41CrAlMo74(ISO)

ZheJiang Qilu Industrial Co., Ltd were already engaged in exporting steel for 11 years, could supply a great variety of hot forged, hot rolled and cold drawn Steels,  including engineering steel, cold work tool steel, hot work tool steel, plastic mold steel, spring steel, high speed steel, stainless steel etc., besides Qilu Industrial also has their own heating treatment shop and machining shop to provide heating treatment, cutting and further machining service.

Since 2008 year, ZheJiang Qilu Industrial has the right to export all FORGED STEEL behalf of Qilu Speical Steel Co.,ltd which is specialized in smelting and forging of special steel since 1965 year, now Qilu special steel is 1 of the biggest manufacturer of forged product in China.The forged products are used in Automotive, Aerospace, Power Generation, Oil & Gas, Transportation and Industrial. 

Till 2013 year, many customers need HOT ROLLED and COLD DRAWN steel from Qilu Industrial, in order to provide one-stop solution to our customers, Qilu Industrial began to cooperate with Xihu (West Lake) Dis.bei Special Steel (HangZhou and HangZhou mill), Baosteel, Tiangong International, Changcheng Special Steel for hot rolled tool steel, cooperate with HangZhou Speical Steel, HangZhou HangZhou Speical Steel, Shagang Group, CZPT Group for hot rolled engineering steel. Now we already set up the warehouse in HangZhou and HangZhou City, more than 20000 tons ex-stock could be supplied with kinds of sizes.

Then from 2018 year, Qilu Industrial decide to provide further manufacturer processing service, at present we could supply various of lage main shaft, turbin shaft, cylinder shaft, windy generator shaft, roller shaft, wheel forging, drill bit forging and kinds of irregular parts based on the drawing provided by customers.

Qilu Industrial is the professional one-stop steel manufacturer, stockist and exporter in China, our customers spread all over the world, include West Europe, North America, South America, Asia, Middle Asia, Africa, Australia, etc.

The company owns advanced special steel smelting facilities and forging processing equipments, the main steel-making equipment include 2 sets of 50t ultra-high power electric arc furnaces,2 sets of 60t LF refining furnaces,1 set of 60t vacuum degassing refining CZPT and 4 sets of 1-20t electroslag re-melting furnaces.
The main forging equipments mainly include:3 sets of 5t electro-hydraulic hammers, 1 set of high-speed forging units of 800t,1600t,2000t and 4500t respectively.

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Material: Alloy Steel
Load: Central Spindle
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft
Customization:
Available

|

Customized Request

axle shaft

Are there potential challenges or limitations to using specific axle shafts?

Using specific axle shafts in vehicles can come with challenges or limitations depending on various factors such as the design of the vehicle, the intended use, and the specific characteristics of the axle shafts. Here’s a detailed explanation of potential challenges or limitations associated with specific axle shafts:

  • Compatibility: One challenge is ensuring compatibility between the axle shafts and the vehicle’s drivetrain configuration, suspension system, and overall design. Axle shafts must be designed to fit the specific vehicle model and its corresponding drivetrain layout. Using incompatible axle shafts can lead to improper fitment, compromised performance, or even mechanical failures.
  • Strength and Durability: Depending on the vehicle’s weight, power output, and intended use, specific axle shafts may have limitations in terms of strength and durability. Axle shafts subjected to heavy loads, aggressive driving, or off-road conditions may require higher-strength materials or specialized designs to withstand the forces and torque applied to them. Using axle shafts that are not adequately designed for the vehicle’s demands can result in premature wear, bending, or breakage.
  • Performance Trade-offs: Different types of axle shafts offer different performance trade-offs. For example, solid axle shafts may provide durability and simplicity but can result in a harsher ride quality and limited independent wheel movement. On the other hand, CV (constant velocity) axle shafts offer smoother power delivery and greater wheel articulation but may have limitations in terms of torque capacity and durability under extreme conditions. It’s important to consider the specific requirements and priorities of the vehicle’s performance and select axle shafts accordingly.
  • Cost and Availability: Certain axle shafts, especially those designed for specialized applications or high-performance vehicles, may be more expensive or harder to source compared to standard axle shafts. Limited availability can pose challenges when it comes to replacement or upgrade options. Additionally, aftermarket axle shafts might not always meet the same quality standards as original equipment manufacturer (OEM) parts, which could impact their performance and reliability.
  • Modifications and Customization: Modifying or customizing axle shafts can introduce additional challenges. Altering axle shafts to accommodate different drivetrain configurations, wheel sizes, or suspension setups may require specialized knowledge, engineering expertise, and fabrication skills. Improper modifications can negatively affect the vehicle’s stability, handling, and safety.
  • Serviceability: Some specific axle shafts might have limited serviceability or require specialized tools or expertise for maintenance, repair, or replacement. This can impact the availability and cost of servicing the vehicle. It’s important to consider the long-term serviceability and support for specific axle shafts when selecting them for a vehicle.

It’s crucial to consult with knowledgeable professionals, such as automotive engineers or experienced mechanics, to ensure the appropriate selection and installation of axle shafts for a specific vehicle. They can provide valuable insights and guidance based on the vehicle’s requirements, intended use, and potential limitations associated with specific axle shafts.

In summary, potential challenges or limitations of using specific axle shafts include compatibility issues, limitations in strength and durability, performance trade-offs, cost and availability considerations, challenges related to modifications or customization, and serviceability concerns. A careful assessment of these factors is essential to ensure the optimal performance, safety, and reliability of the vehicle.

axle shaft

How does axle shaft quality impact the overall durability of a vehicle?

The quality of axle shafts has a significant impact on the overall durability of a vehicle. Axle shafts play a crucial role in transmitting power from the drivetrain to the wheels and supporting the weight of the vehicle. Here’s a detailed explanation of how axle shaft quality affects the durability of a vehicle:

  • Strength and Load Capacity: High-quality axle shafts are typically constructed from strong and durable materials, such as forged steel or alloy steel. These materials offer increased tensile and yield strength, allowing the axle shafts to handle higher torque loads and support the weight of the vehicle more effectively. Axle shafts with higher load capacities and structural integrity are less prone to bending, breaking, or premature failure, ensuring long-term durability.
  • Resistance to Fatigue: Axle shafts are subjected to repeated and varying loads during vehicle operation, which can lead to metal fatigue over time. High-quality axle shafts are designed and manufactured to withstand these cyclic loads without developing cracks or fractures. They undergo rigorous testing and quality control processes to ensure resistance to fatigue, enhancing the overall durability of the vehicle.
  • Corrosion Resistance: Axle shafts are exposed to various environmental factors, including moisture, road salt, and debris. High-quality axle shafts often feature protective coatings or treatments, such as galvanization or specialized finishes, to enhance corrosion resistance. These coatings prevent rust and corrosion from compromising the structural integrity of the axle shafts, contributing to their long-term durability.
  • Precision Engineering: Axle shafts with superior quality are precisely engineered to meet strict tolerances and specifications. They are manufactured using advanced techniques, such as forging or CNC machining, to ensure dimensional accuracy and proper fitment with other drivetrain components. Precise engineering eliminates excessive play or misalignment, reducing stress on the axle shafts and enhancing the overall durability of the vehicle.
  • Heat Treatment: High-quality axle shafts often undergo specialized heat treatment processes, such as induction hardening or tempering. These heat treatment techniques improve the hardness and strength of the axle shafts, making them more resistant to wear, deformation, and surface damage. Heat-treated axle shafts exhibit enhanced durability and longevity, even under demanding driving conditions.
  • Manufacturer Reputation: The reputation of the axle shaft manufacturer is also a crucial factor in determining the quality and durability of the product. Reputable manufacturers with a history of producing reliable and high-quality axle shafts are more likely to deliver durable and long-lasting components. Choosing axle shafts from trusted manufacturers reduces the risk of premature failure and ensures higher overall vehicle durability.

It’s important to note that the durability of a vehicle is influenced by various other factors, including proper maintenance, driving conditions, and overall vehicle design. However, the quality of axle shafts significantly contributes to the vehicle’s ability to withstand demanding loads, harsh environments, and extended service life.

When replacing or upgrading axle shafts, it is crucial to select high-quality components that match the vehicle’s specifications and intended use. Professional installation by experienced technicians is recommended to ensure proper fitment and compatibility, further enhancing the durability and performance of the vehicle.

In summary, axle shaft quality directly impacts the overall durability of a vehicle by providing increased strength, resistance to fatigue and corrosion, precision engineering, heat treatment, and the reliability associated with reputable manufacturers. Investing in high-quality axle shafts contributes to a more durable and reliable vehicle that can withstand the demands of various driving conditions and extended use.

axle shaft

Are there different axle shaft designs for rear-wheel drive and front-wheel drive vehicles?

Yes, rear-wheel drive (RWD) and front-wheel drive (FWD) vehicles typically employ different axle shaft designs to accommodate their respective drivetrain configurations. The axle shafts in RWD and FWD vehicles differ in their construction, orientation, and connection to the wheels. Here’s a detailed explanation of the axle shaft designs used in RWD and FWD vehicles:

Rear-Wheel Drive (RWD) Vehicles:

In RWD vehicles, the engine’s power is transmitted to the rear wheels through the drivetrain components. The axle shaft design in RWD vehicles is commonly referred to as a solid axle or full-floating axle. Here are the key characteristics of RWD axle shafts:

  • Rigid Shaft: RWD axle shafts are typically solid and rigid, connecting the differential directly to each rear wheel. They are designed to handle high torque loads and provide robustness, making them suitable for heavy-duty applications.
  • Single Connection: Each rear wheel has its own dedicated axle shaft, which connects directly to the wheel hub. The axle shaft transfers power to the wheel, enabling it to rotate.
  • Support and Power Transfer: RWD axle shafts support the weight of the vehicle and transmit torque from the differential to the wheels. They facilitate smooth power delivery and enable the rear wheels to propel the vehicle forward or backward.
  • Less Articulation: Since RWD vehicles typically have a solid rear axle, the axle shafts have limited articulation compared to FWD vehicles. This design simplifies the construction but may result in reduced suspension flexibility and a harsher ride quality.

Front-Wheel Drive (FWD) Vehicles:

In FWD vehicles, the engine’s power is transmitted to the front wheels through the drivetrain components. FWD axle shafts are commonly known as half shafts or CV axles (constant velocity axles). Here are the main characteristics of FWD axle shafts:

  • Compact and Lightweight: FWD axle shafts are typically lighter and more compact than RWD axle shafts. They are designed to accommodate the space limitations in the front-wheel-drive layout.
  • Constant Velocity (CV) Joints: FWD axle shafts incorporate constant velocity (CV) joints, which allow for flexibility and rotation at various angles. CV joints compensate for the changing length and angle of the axle shafts during suspension movement and steering.
  • Transverse Orientation: FWD axle shafts are positioned transversely across the vehicle, connecting the differential or transaxle to the front wheels. This orientation allows for efficient power transfer and space utilization in FWD vehicles.
  • Support and Power Transfer: FWD axle shafts support the weight of the vehicle and transmit torque from the differential or transaxle to the front wheels. They enable the front wheels to rotate and provide the driving force for vehicle movement.
  • Increased Articulation: FWD axle shafts have greater articulation capabilities due to the need to accommodate suspension movement and steering angles. The CV joints allow the axle shafts to flex and rotate, ensuring smooth power delivery even when the wheels are turned or the suspension is compressed.

These axle shaft designs in RWD and FWD vehicles are tailored to the specific requirements and configurations of each drivetrain layout. They optimize power transmission, support the wheels, and ensure efficient operation based on the unique characteristics of rear-wheel drive and front-wheel drive systems.

China factory C45e 4130 En19 Hot Forged Alloy Steel Pump Axle Trunnion Shaft   axle clamp toolChina factory C45e 4130 En19 Hot Forged Alloy Steel Pump Axle Trunnion Shaft   axle clamp tool
editor by CX 2024-02-04

China OEM Non-Standard Custom Made Alloy Steel Main Connecting Axle Threaded Arbor Shaft axle bearing

Product Description

Company Profile

 

 

Workshop

Detailed Photos

Product Description

 

Material Alloy Steel, Copper alloy(brass,silicon bronze,phosphor bronze,aluminum bronze,beryllium copper),Stainless Steel,Aluminum,Titanium, Magnesium, Superalloys,Molybdenum, Invar,,Zinc,Tungsten steel,incoloy,Nickel 200,Hastelloy, Inconel,Monel,ABS, PEEK,PTFE,PVC,Acetal.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Producing Equipment CNC machine,automatic lathe machine,CNC milling machine,lasering,tag grinding machine etc.
Drawing Format Pro/E, Auto CAD, Solid Works, UG, CAD/CAM, PDF
Managing Returned Goods With quality problem or deviation from drawings
Warranty Replacement at all our cost for rejected products
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

 

Quality Control

Packaging & Shipping

Customer Reviews

FAQ

Q1:What kind of information do you need for quotation?
A: You can provide 2D/3D drawing or send your sample to our factory, then we can make according to your sample.

Q2: Can we sign NDA?
A: Sure. We can sign the NDA before got your drawings.

Q3: Do you provide sample?
A: Yes, we can provide you sample before mass order.

Q4: How can you ensure the quality?
A: We have profesional QC,IQC, OQC to guarantee the quality.

Q5: Delivery time?
A: For samples genearlly need 25 days. Mass production: around 30~45 days after receipt of deposit (Accurate delivery time
depends on specific items and quantities)

Q6: How about the transportation?
A: You can choose any mode of transportation you want, sea delivery, air delivery or door to door express.

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Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Real Axis
Customization:
Available

|

Customized Request

axle shaft

How does proper maintenance extend the lifespan of axle shafts and drivetrains?

Proper maintenance plays a crucial role in extending the lifespan of axle shafts and drivetrains in vehicles. By following recommended maintenance practices, owners can prevent premature wear, identify potential issues early, and ensure optimal performance. Here’s a detailed explanation of how proper maintenance extends the lifespan of axle shafts and drivetrains:

  • Lubrication: Regular lubrication is essential for axle shafts and drivetrain components. Adequate lubrication reduces friction between moving parts, minimizing wear and heat generation. It helps prevent metal-to-metal contact, which can lead to damage and premature failure. Proper lubrication ensures smooth operation and protects against corrosion, promoting the longevity of axle shafts and drivetrain components.
  • Fluid Inspection and Replacement: Regular inspection and replacement of fluids, such as gear oil and transmission fluid, are essential for maintaining the health of axle shafts and drivetrains. Over time, fluids can become contaminated, lose their lubricating properties, or develop excessive wear particles. By regularly inspecting and replacing fluids according to the manufacturer’s recommendations, owners can ensure optimal lubrication and cooling, reducing the risk of component damage and extending the lifespan of axle shafts and drivetrains.
  • Seal and Boot Maintenance: Axle shafts are equipped with seals and boots that protect them from contamination and retain lubricants. Proper maintenance involves inspecting and replacing damaged or worn seals and boots. Cracked or torn boots can allow dirt, moisture, and debris to enter, leading to accelerated wear and potential damage to the axle shafts and other drivetrain components. Regular maintenance of seals and boots helps maintain a protective barrier, preserving the integrity and longevity of the axle shafts and drivetrains.
  • Alignment and Suspension: Proper alignment and suspension settings are crucial for the health of axle shafts and drivetrains. Misalignment or improper suspension geometry can place excessive stress on the axle shafts, leading to premature wear or failure. Regular wheel alignment and suspension inspections, as well as addressing any issues promptly, help distribute the load evenly across the axle shafts, reducing strain and extending their lifespan.
  • Regular Inspections: Conducting regular inspections of the axle shafts and drivetrain components allows owners to identify any signs of wear, damage, or abnormalities. This includes checking for excessive play, unusual noises, leaks, or vibrations. By catching potential issues early, owners can take timely action, such as repairing or replacing worn components, preventing further damage and preserving the overall health and longevity of the axle shafts and drivetrains.
  • Proper Driving Habits: Responsible driving habits can also contribute to the extended lifespan of axle shafts and drivetrains. Avoiding aggressive acceleration, hard braking, and abrupt shifts can reduce stress on these components. Smooth and controlled driving minimizes sudden torque changes and excessive forces, preventing unnecessary wear and extending the life of axle shafts and drivetrains.

By adhering to proper maintenance practices, owners can significantly increase the lifespan of axle shafts and drivetrains in their vehicles. Regular lubrication, fluid inspection and replacement, seal and boot maintenance, alignment and suspension checks, regular inspections, and adopting responsible driving habits all contribute to reducing wear, preventing damage, and maximizing the performance and longevity of axle shafts and drivetrains.

In summary, proper maintenance plays a vital role in extending the lifespan of axle shafts and drivetrains. It ensures adequate lubrication, inspects and replaces fluids, maintains seals and boots, addresses alignment and suspension issues, conducts regular inspections, and promotes responsible driving. By following these practices, owners can enjoy a longer lifespan and optimal performance from their vehicle’s axle shafts and drivetrains.

axle shaft

Can you provide examples of classic and modern vehicles that use various axle shafts?

Various classic and modern vehicles utilize different types of axle shafts depending on their design, drivetrain configuration, and intended use. Here are examples of classic and modern vehicles that use various axle shafts:

Classic Vehicles:

  • Ford Mustang (Classic): Classic Ford Mustang models, such as the first-generation Mustangs produced in the 1960s, typically featured solid rear axle shafts. These axle shafts were commonly made of forged steel and provided simplicity and durability in a rear-wheel drive configuration.
  • Jeep Wrangler (Classic): Classic Jeep Wrangler models, such as the Jeep CJ series, often utilized solid front and rear axle shafts. These axle shafts were designed to handle the demands of off-road driving and provided ruggedness and reliability in a four-wheel drive setup.
  • Volkswagen Beetle (Classic): The classic Volkswagen Beetle, produced from the 1930s to the 2000s, featured independent rear suspension with CV (constant velocity) axle shafts. These axle shafts allowed for smooth power delivery and improved handling characteristics.

Modern Vehicles:

  • Ford F-150 (Modern): The Ford F-150, a popular full-size pickup truck, utilizes various axle shaft configurations depending on the model and drivetrain options. Rear-wheel drive versions may employ solid axle shafts, while four-wheel drive models can feature independent front suspension with CV axle shafts and a solid rear axle.
  • Toyota Camry (Modern): The Toyota Camry, a mid-size sedan, typically incorporates front-wheel drive with independent front suspension and CV axle shafts. These axle shafts provide smooth power transfer and allow for improved maneuverability and efficiency.
  • Jeep Wrangler (Modern): The modern Jeep Wrangler continues to utilize solid front and rear axle shafts, maintaining its off-road capability and durability. The solid axle shafts contribute to the Wrangler’s exceptional ground clearance and ability to handle challenging terrains.
  • Tesla Model S (Modern): The Tesla Model S, an all-electric luxury sedan, utilizes electric motor-driven axle shafts instead of traditional mechanical axle shafts. These electric motor-driven axle shafts deliver instant torque to the wheels, providing impressive acceleration and performance.

It’s important to note that the specific axle shaft configurations and materials used in vehicles can vary even within the same model due to different trim levels, drivetrain options, and technological advancements. Additionally, aftermarket modifications can further alter the axle shaft setups in vehicles to accommodate specific needs and preferences.

When considering axle shafts for replacement or upgrades, it’s crucial to ensure compatibility with the vehicle’s make, model, and drivetrain configuration. Consulting with a professional mechanic or referencing the manufacturer’s specifications is recommended to ensure the correct axle shaft selection.

In summary, classic and modern vehicles utilize various axle shaft configurations, including solid axle shafts, CV axle shafts, and electric motor-driven axle shafts. These axle shafts are tailored to the specific needs of the vehicle, such as durability, off-road capability, power delivery, and efficiency.

axle shaft

Are there different axle shaft designs for rear-wheel drive and front-wheel drive vehicles?

Yes, rear-wheel drive (RWD) and front-wheel drive (FWD) vehicles typically employ different axle shaft designs to accommodate their respective drivetrain configurations. The axle shafts in RWD and FWD vehicles differ in their construction, orientation, and connection to the wheels. Here’s a detailed explanation of the axle shaft designs used in RWD and FWD vehicles:

Rear-Wheel Drive (RWD) Vehicles:

In RWD vehicles, the engine’s power is transmitted to the rear wheels through the drivetrain components. The axle shaft design in RWD vehicles is commonly referred to as a solid axle or full-floating axle. Here are the key characteristics of RWD axle shafts:

  • Rigid Shaft: RWD axle shafts are typically solid and rigid, connecting the differential directly to each rear wheel. They are designed to handle high torque loads and provide robustness, making them suitable for heavy-duty applications.
  • Single Connection: Each rear wheel has its own dedicated axle shaft, which connects directly to the wheel hub. The axle shaft transfers power to the wheel, enabling it to rotate.
  • Support and Power Transfer: RWD axle shafts support the weight of the vehicle and transmit torque from the differential to the wheels. They facilitate smooth power delivery and enable the rear wheels to propel the vehicle forward or backward.
  • Less Articulation: Since RWD vehicles typically have a solid rear axle, the axle shafts have limited articulation compared to FWD vehicles. This design simplifies the construction but may result in reduced suspension flexibility and a harsher ride quality.

Front-Wheel Drive (FWD) Vehicles:

In FWD vehicles, the engine’s power is transmitted to the front wheels through the drivetrain components. FWD axle shafts are commonly known as half shafts or CV axles (constant velocity axles). Here are the main characteristics of FWD axle shafts:

  • Compact and Lightweight: FWD axle shafts are typically lighter and more compact than RWD axle shafts. They are designed to accommodate the space limitations in the front-wheel-drive layout.
  • Constant Velocity (CV) Joints: FWD axle shafts incorporate constant velocity (CV) joints, which allow for flexibility and rotation at various angles. CV joints compensate for the changing length and angle of the axle shafts during suspension movement and steering.
  • Transverse Orientation: FWD axle shafts are positioned transversely across the vehicle, connecting the differential or transaxle to the front wheels. This orientation allows for efficient power transfer and space utilization in FWD vehicles.
  • Support and Power Transfer: FWD axle shafts support the weight of the vehicle and transmit torque from the differential or transaxle to the front wheels. They enable the front wheels to rotate and provide the driving force for vehicle movement.
  • Increased Articulation: FWD axle shafts have greater articulation capabilities due to the need to accommodate suspension movement and steering angles. The CV joints allow the axle shafts to flex and rotate, ensuring smooth power delivery even when the wheels are turned or the suspension is compressed.

These axle shaft designs in RWD and FWD vehicles are tailored to the specific requirements and configurations of each drivetrain layout. They optimize power transmission, support the wheels, and ensure efficient operation based on the unique characteristics of rear-wheel drive and front-wheel drive systems.

China OEM Non-Standard Custom Made Alloy Steel Main Connecting Axle Threaded Arbor Shaft   axle bearingChina OEM Non-Standard Custom Made Alloy Steel Main Connecting Axle Threaded Arbor Shaft   axle bearing
editor by CX 2024-01-12

China supplier Made in China Die Forging Alloy Steel Farm Tractor Spare Parts Drive Axle Yoke Shaft axle boot

Product Description

1
Products 
Name: Made in china die forging alloy steel farm tractor spare parts drive axle yoke shaft 
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample. 
 

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

2
 Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100%  inspected.
The relevant testing equipment pictures are as following:

3
Quality Management System Control:
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:

4
Our Advantages:
 Brand
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get  all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Service
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and  provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.

5
Company Culture 

Our Vision
To become 1 of the leading companies

Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride

Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society

Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated

6
FAQ
1.
Q:  Are you a trading company or a manufacturer?
A:  Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.

2.
Q:  What series products do your have?
A:  We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.

3
Q:  Do you provide samples? is it free?
A:  Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual sincerity of cooperation.

4
Q:  Is OEM available?
A:  Yes, OEM is available.

5
Q:  What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .

6
Q.  How  about  the  Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.

7
Q:  What is your minimum order quantity?
A:  Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.

8
Q:  What is the lead time?
A:  Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.

9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.

Certification

 

 

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Agricultural Machinery Parts
Material: Steel
Heat Treatment: Tempering
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

axle shaft

How does proper maintenance extend the lifespan of axle shafts and drivetrains?

Proper maintenance plays a crucial role in extending the lifespan of axle shafts and drivetrains in vehicles. By following recommended maintenance practices, owners can prevent premature wear, identify potential issues early, and ensure optimal performance. Here’s a detailed explanation of how proper maintenance extends the lifespan of axle shafts and drivetrains:

  • Lubrication: Regular lubrication is essential for axle shafts and drivetrain components. Adequate lubrication reduces friction between moving parts, minimizing wear and heat generation. It helps prevent metal-to-metal contact, which can lead to damage and premature failure. Proper lubrication ensures smooth operation and protects against corrosion, promoting the longevity of axle shafts and drivetrain components.
  • Fluid Inspection and Replacement: Regular inspection and replacement of fluids, such as gear oil and transmission fluid, are essential for maintaining the health of axle shafts and drivetrains. Over time, fluids can become contaminated, lose their lubricating properties, or develop excessive wear particles. By regularly inspecting and replacing fluids according to the manufacturer’s recommendations, owners can ensure optimal lubrication and cooling, reducing the risk of component damage and extending the lifespan of axle shafts and drivetrains.
  • Seal and Boot Maintenance: Axle shafts are equipped with seals and boots that protect them from contamination and retain lubricants. Proper maintenance involves inspecting and replacing damaged or worn seals and boots. Cracked or torn boots can allow dirt, moisture, and debris to enter, leading to accelerated wear and potential damage to the axle shafts and other drivetrain components. Regular maintenance of seals and boots helps maintain a protective barrier, preserving the integrity and longevity of the axle shafts and drivetrains.
  • Alignment and Suspension: Proper alignment and suspension settings are crucial for the health of axle shafts and drivetrains. Misalignment or improper suspension geometry can place excessive stress on the axle shafts, leading to premature wear or failure. Regular wheel alignment and suspension inspections, as well as addressing any issues promptly, help distribute the load evenly across the axle shafts, reducing strain and extending their lifespan.
  • Regular Inspections: Conducting regular inspections of the axle shafts and drivetrain components allows owners to identify any signs of wear, damage, or abnormalities. This includes checking for excessive play, unusual noises, leaks, or vibrations. By catching potential issues early, owners can take timely action, such as repairing or replacing worn components, preventing further damage and preserving the overall health and longevity of the axle shafts and drivetrains.
  • Proper Driving Habits: Responsible driving habits can also contribute to the extended lifespan of axle shafts and drivetrains. Avoiding aggressive acceleration, hard braking, and abrupt shifts can reduce stress on these components. Smooth and controlled driving minimizes sudden torque changes and excessive forces, preventing unnecessary wear and extending the life of axle shafts and drivetrains.

By adhering to proper maintenance practices, owners can significantly increase the lifespan of axle shafts and drivetrains in their vehicles. Regular lubrication, fluid inspection and replacement, seal and boot maintenance, alignment and suspension checks, regular inspections, and adopting responsible driving habits all contribute to reducing wear, preventing damage, and maximizing the performance and longevity of axle shafts and drivetrains.

In summary, proper maintenance plays a vital role in extending the lifespan of axle shafts and drivetrains. It ensures adequate lubrication, inspects and replaces fluids, maintains seals and boots, addresses alignment and suspension issues, conducts regular inspections, and promotes responsible driving. By following these practices, owners can enjoy a longer lifespan and optimal performance from their vehicle’s axle shafts and drivetrains.

axle shaft

What are the advantages of using high-performance or heavy-duty axle shafts?

Using high-performance or heavy-duty axle shafts can offer several advantages in terms of strength, durability, and performance. These specialized axle shafts are designed to handle increased torque loads, provide improved power delivery, and withstand the demands of challenging applications. Here’s a detailed explanation of the advantages of using high-performance or heavy-duty axle shafts:

  • Increased Strength: High-performance or heavy-duty axle shafts are typically constructed from stronger materials, such as chromoly steel or alloy steel. These materials offer higher tensile and yield strength compared to standard axle shafts. The increased strength allows the shafts to handle higher torque loads without deformation or failure, providing enhanced reliability and durability.
  • Improved Power Delivery: High-performance axle shafts are designed to provide more efficient power delivery from the drivetrain to the wheels. The enhanced strength and rigidity of these shafts minimize power loss due to torsional flex, ensuring that a greater percentage of the torque generated by the engine reaches the wheels. This results in improved acceleration, better throttle response, and enhanced overall performance.
  • Enhanced Torsional Rigidity: Heavy-duty axle shafts are often engineered with increased torsional rigidity. This means they have reduced torsional flex or twisting under load. The improved torsional rigidity helps maintain consistent power transfer to the wheels, especially during high-torque situations or aggressive driving maneuvers. It contributes to better traction and stability, particularly in performance-oriented or off-road applications.
  • Increased Durability: High-performance or heavy-duty axle shafts are designed to withstand the demands of challenging applications. They are engineered to handle increased loads, higher rotational speeds, and more extreme operating conditions. By providing greater durability, these axle shafts can withstand off-road obstacles, heavy payloads, or aggressive driving without premature wear or failure.
  • Improved Off-Road Capability: High-performance or heavy-duty axle shafts are particularly beneficial in off-road applications. They can handle the additional stresses and forces encountered during off-road driving, such as uneven terrain, rock crawling, or high-speed desert runs. With increased strength and durability, these axle shafts reduce the risk of breakage, allowing off-road enthusiasts to explore challenging terrains with more confidence.
  • Support for Vehicle Modifications: High-performance or heavy-duty axle shafts are often used in vehicles with significant modifications, such as increased engine power, larger tires, or suspension upgrades. These axle shafts can accommodate the additional torque loads and provide the necessary strength and reliability to support the modified drivetrain and suspension components.

It’s important to note that the advantages of high-performance or heavy-duty axle shafts are most noticeable in applications where the vehicle is subjected to increased torque loads, extreme conditions, or performance-oriented driving. In everyday driving scenarios with standard vehicles, the benefits may be less pronounced.

When considering high-performance or heavy-duty axle shafts, it’s crucial to ensure compatibility with other drivetrain components, such as the differential, wheel hubs, and braking system. Additionally, professional installation by experienced technicians is recommended to ensure proper fitment and compatibility.

Overall, high-performance or heavy-duty axle shafts offer increased strength, improved power delivery, enhanced durability, and better performance characteristics, making them a valuable upgrade for specific applications where increased performance, reliability, and off-road capability are desired.

axle shaft

How does an axle shaft transfer power from the differential to the wheels?

An axle shaft serves as a crucial component in transferring power from the differential to the wheels of a vehicle. It plays a vital role in transmitting torque and enabling the wheels to rotate. Here is an explanation of how an axle shaft transfers power:

1. Differential Connection:

The axle shaft is connected to the differential, which is a device located between the transmission or transaxle and the wheels. The differential receives rotational power from the engine through the transmission or transaxle and splits it between the two axle shafts. The axle shafts are connected to the differential’s side gears or output shafts, ensuring a solid mechanical connection.

2. Torque Distribution:

As the engine generates torque, it is transferred through the drivetrain to the differential. The differential acts as a torque distributor, allocating the rotational force between the two axle shafts. In a rear-wheel-drive vehicle, the differential splits the torque equally between the two rear axle shafts. In a front-wheel-drive vehicle, the differential or transaxle distributes the torque to the two front axle shafts.

3. Power Transmission:

Once the torque is divided by the differential, each axle shaft receives a portion of the power. The axle shafts transmit this power to the respective wheels, enabling them to rotate and propel the vehicle forward or backward. The rotational force from the axle shafts is transferred to the wheel hubs or constant velocity (CV) joints, which are connected to the wheels. The wheel hubs or CV joints allow the rotational motion to be transferred to the wheels while accommodating suspension movement and steering angles.

4. Wheel Rotation:

As the axle shafts rotate, the power they transmit causes the wheels to rotate at the same speed. This rotation generates the necessary torque at the wheel contact patches, allowing the vehicle to move. The rotational motion of the wheels is essential for traction, acceleration, deceleration, and maneuverability.

5. Suspension Flexibility:

An axle shaft must also allow for suspension flex and wheel articulation. As the suspension moves up and down, the axle shafts accommodate the changes in axle length and angle. This flexibility is especially important in off-road vehicles and those equipped with independent suspension systems. In such cases, the axle shafts are designed with features like constant velocity (CV) joints or universal joints to allow for smooth power transfer even when the wheels are at different angles or positions due to suspension movement.

Overall, an axle shaft transfers power from the differential to the wheels by connecting to the differential and transmitting torque to the wheels. This power transfer enables the wheels to rotate and provides the driving force necessary for vehicle movement.

China supplier Made in China Die Forging Alloy Steel Farm Tractor Spare Parts Drive Axle Yoke Shaft   axle bootChina supplier Made in China Die Forging Alloy Steel Farm Tractor Spare Parts Drive Axle Yoke Shaft   axle boot
editor by CX 2023-12-04

China Standard Custom Alloy Steel Casting Axle Shaft with CNC Machining as thru axle

Product Description

1. Product Details: 

Material: steel, stainless steel, carbon steel, 

Surface treatment: sand blast, polishing, painting, powder coating

Machining: grinding, tapping, drilling, cnc

Application: engineering machinery parts, agricultural casting, construction equipment

2. Product Pictures:

Processing Gear shaft spline shaft cnc machining auto parts
Applicable Material Aluminum/zinc alloy, iron, steel alloy, plastic, brass, steel, and stainless steel 
Surface treatment polishing,zinc plating,nickel plating,chrome plating,anodizing.
Drawing format IGS,SLD 2012,X_T,STEP,CAD 2012 and PDF 
Annual Capacity: 200,000pcs
Quality Control ISO 9001, TS 16949, AS 9100C
Tolerance: +/-0.005mm
Lead Time: 7-15 days
QC System: Select or 100% inspection before shipment.
Shipment Terms: express&air freight priority/sea freight/ As per customized specifications

HangZhou Xihu (West Lake) Dis. Machinery Co.,Ltd.

CNC machining:
Inspection process:

In order to ensure the quality of the orders, our independent  QC  members to carry out strict inspection at each stage:                  
                

 Package:

1.) wooden, carton;

2.) pallet;

3.) as customers’ requirement.

 

Our Services

1) Experience in casting for many years and served customers all around the world.

2) International advanced-level equipment such as CNC, numerical lathes, CMM.

3) OEM service, you demand is our pursued.

4) ISO quality control

FAQ

  1. 1.    How can I get thequotation?

Please send us information for quote: drawing, material, weight, quantity and request.

  1. 2.    If we don’t have drawing, can you make drawing for me?

Yes, we make the drawing of your sample and duplicate the sample.

  1. 3.    When can I get thesample?

Sample: 25-30 days after you start to make mold. The accurate time depends on your product.

  1. 4.    What is your main order time?

Order time: 35-40 days after the payment. The accurate time depends on your product.

  1. 5.    What is yourpayment method?

Tooling: 100% TT advanced.

Main order: 50% deposit, balance 50% to be paid before shipment.

  1. 6.    Which kind of file format you can read?

PDF, ISGS, DWG, STEP, MAX..

  1. 7.    If you export to our country before, can I get the information of your import customer in our country?

We can’t offer you all the information of our customer because we have duty to protect our customers’ privacy. But we can provide you some part of B/L.

Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Flexible Shaft
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Crankshaft
Shaft Shape: Real Axis
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

axle shaft

How do axle shafts enhance the overall performance and drivability of vehicles?

Axle shafts play a crucial role in enhancing the overall performance and drivability of vehicles. These components are integral to the drivetrain system and are responsible for transferring power from the differential to the wheels. Here’s a detailed explanation of how axle shafts contribute to improved performance and drivability:

  • Power Transmission: Axle shafts are responsible for transmitting power from the differential to the drive wheels. By efficiently transferring torque, axle shafts allow the wheels to rotate and generate forward motion. The proper functioning of axle shafts ensures that power is effectively delivered to the wheels, enabling acceleration, towing capability, and overall propulsion.
  • Traction and Stability: Axle shafts, particularly in vehicles equipped with differential systems, play a crucial role in optimizing traction and stability. Differential systems allow for power distribution between the wheels, adjusting torque delivery based on wheel slip conditions. This helps to improve traction on various surfaces, such as slippery roads or uneven terrains. By ensuring better grip and stability, axle shafts contribute to safer and more confident driving experiences.
  • Handling and Cornering: Axle shafts influence the handling and cornering characteristics of a vehicle. By transmitting power to the drive wheels, axle shafts enable precise control and responsiveness during steering inputs. Well-designed axle shafts with appropriate strength and flexibility properties contribute to predictable and stable handling, allowing drivers to navigate corners smoothly and maintain control over the vehicle.
  • Load-Bearing Capacity: Axle shafts are subjected to significant loads, especially in vehicles that carry heavy loads or tow trailers. Robust axle shafts with adequate load-bearing capacity ensure that the vehicle can handle the weight without experiencing excessive deflection or failure. By providing sufficient strength and durability, axle shafts contribute to the safe and efficient transport of passengers and cargo.
  • Efficiency and Fuel Economy: The weight and design of axle shafts can impact the overall efficiency and fuel economy of a vehicle. Lighter axle shafts, such as those made from advanced materials like aluminum or composites, can reduce the unsprung weight of the vehicle. This helps improve suspension response, reduce energy losses, and enhance fuel efficiency. Additionally, optimized designs and reduced friction in axle shafts contribute to more efficient power transmission, maximizing the energy utilization of the drivetrain system.
  • Durability and Reliability: Axle shafts are subjected to various stresses and operating conditions, including high torque, vibrations, and impacts. High-quality axle shafts constructed from durable materials, engineered with appropriate geometries, and manufactured using advanced techniques offer enhanced durability and reliability. Reliable axle shafts minimize the risk of failures or breakdowns, contributing to the overall dependability of the vehicle.

In summary, axle shafts enhance the overall performance and drivability of vehicles through efficient power transmission, improved traction and stability, enhanced handling and cornering, adequate load-bearing capacity, increased efficiency and fuel economy, and enhanced durability and reliability. These components play a critical role in ensuring optimal power delivery, control, and safety, ultimately enhancing the driving experience and satisfaction of vehicle owners.

axle shaft

How do axle shafts contribute to a vehicle’s stability and handling?

Axle shafts play a crucial role in contributing to a vehicle’s stability and handling characteristics. They are integral components of the suspension and drivetrain systems, affecting how the vehicle distributes power, maintains traction, and responds to steering inputs. Here’s a detailed explanation of how axle shafts contribute to a vehicle’s stability and handling:

  • Power Distribution: Axle shafts transmit power from the drivetrain to the wheels, allowing the vehicle to move forward or backward. The distribution of power between the wheels is essential for maintaining stability and preventing wheel slippage. By transferring torque evenly to the wheels, axle shafts help optimize traction and prevent excessive power loss, ensuring that the vehicle stays stable and controlled during acceleration or deceleration.
  • Traction Control: Axle shafts, particularly those equipped with differential mechanisms, help maintain traction by allowing the wheels to rotate at different speeds when necessary. This feature is especially important during turns or when driving on uneven surfaces. The differential compensates for differences in wheel rotation, enabling the vehicle to maintain stability and grip by preventing wheel spin or loss of control.
  • Suspension Geometry: Axle shafts are integrated into the suspension system, connecting the wheels to the differential or transaxle. The positioning and design of axle shafts influence the suspension geometry, including factors like camber, caster, and toe. Proper suspension geometry is crucial for stability, predictable handling, and optimal tire contact with the road surface. Well-engineered axle shafts ensure that the suspension components work harmoniously to maintain stability and enhance handling characteristics.
  • Steering Response: In vehicles with front-wheel drive or all-wheel drive configurations, axle shafts are responsible for transmitting power to the front wheels while also allowing for steering inputs. This design affects the vehicle’s steering response and handling. High-quality axle shafts with minimal play or backlash contribute to precise steering control, allowing the driver to make accurate and predictable maneuvers. Axle shafts that provide a direct and responsive connection between the drivetrain and front wheels enhance the overall handling and stability of the vehicle.
  • Weight Distribution: The weight distribution of a vehicle affects its stability and handling characteristics. Axle shafts, particularly those in rear-wheel drive vehicles, support the weight of the vehicle’s rear end. By properly distributing the weight across the axles, axle shafts help maintain a balanced and stable platform. This balanced weight distribution enhances the vehicle’s overall stability and allows for better handling during cornering, reducing the risk of oversteer or understeer.
  • Impact on Suspension Tuning: Axle shafts can have an impact on the tuning and performance of the suspension system. Upgrading to high-performance axle shafts, such as those made from stronger materials or featuring improved designs, can enhance the overall rigidity and responsiveness of the suspension. This, in turn, improves the vehicle’s stability and handling, allowing for more precise control during aggressive driving or challenging road conditions.

It’s important to note that while axle shafts contribute significantly to a vehicle’s stability and handling, they work in conjunction with other components such as suspension, tires, steering system, and chassis design. The overall performance and characteristics of a vehicle’s stability and handling are the result of a complex interaction between these components.

In summary, axle shafts contribute to a vehicle’s stability and handling by ensuring proper power distribution, maintaining traction control, influencing suspension geometry, providing responsive steering, contributing to balanced weight distribution, and impacting suspension tuning. High-quality axle shafts that are properly engineered and integrated into the vehicle’s systems enhance stability, improve handling characteristics, and allow for a more controlled and enjoyable driving experience.

axle shaft

Can you explain the different types of axle shafts used in automobiles?

Automobiles utilize different types of axle shafts depending on the vehicle’s drivetrain configuration, suspension design, and intended use. Here are some of the commonly used axle shaft types:

1. Solid Axle Shaft:

A solid axle shaft, also known as a full-floating axle, is a single, rigid shaft that connects the differential to the wheels. It is commonly used in rear-wheel-drive vehicles, trucks, and off-road vehicles. Solid axle shafts provide robustness and strength, making them suitable for heavy-duty applications. They are capable of handling high torque loads and are relatively simple in design. However, solid axle shafts can contribute to a harsher ride and increased unsprung weight compared to other axle types.

2. Split Axle Shaft:

A split axle shaft, also referred to as a semi-floating axle, consists of two separate shafts that connect the differential to each wheel independently. Split axle shafts are commonly used in light-duty passenger vehicles and some rear-wheel-drive trucks. Each shaft supports the weight of its corresponding wheel and transmits torque. Split axle shafts offer a balance between strength and weight savings compared to solid axle shafts. However, they are generally not as robust as full-floating axles and may have lower load-carrying capacity.

3. Half Shaft:

A half shaft, also known as a drive shaft or CV axle, is commonly used in front-wheel-drive and all-wheel-drive vehicles. It connects the differential or transaxle to the front wheels, allowing power transmission and wheel rotation. Half shafts are typically equipped with constant velocity (CV) joints, which accommodate the articulation and angle changes during suspension movement and steering. CV joints enable smooth power transfer and minimize vibrations. Half shafts are usually lighter and more compact than solid or split axle shafts and are designed to handle the demands of front-wheel-drive systems.

4. Torque Tube Axle:

A torque tube axle is an older design that was used in some early automobiles. It consists of a single tube that encases the driveshaft and connects the differential to the wheels. The torque tube axle provides power transmission and support for the wheels but lacks independent suspension. This design has largely been phased out in modern vehicles, as it limits suspension flexibility and can contribute to a harsher ride quality.

5. Independent Rear Suspension Axle Shafts:

In vehicles with independent rear suspension (IRS), each wheel typically has its own axle shaft. These axle shafts connect the differential to the individual wheels and allow independent movement and suspension articulation. Independent rear suspension axle shafts are commonly found in modern passenger cars and some high-performance vehicles. They provide improved handling, ride comfort, and traction compared to solid axle shafts. The design and construction of these axle shafts may vary depending on the specific IRS system implemented in the vehicle.

It’s important to note that the specific axle shaft types used in automobiles can vary depending on the vehicle manufacturer, model, and drivetrain configuration. Additionally, advancements in technology and the increasing popularity of electric vehicles may introduce new axle shaft designs and materials in the future.

In summary, the different types of axle shafts used in automobiles include solid axle shafts, split axle shafts, half shafts, torque tube axles (less common in modern vehicles), and independent rear suspension axle shafts. Each type has its own advantages and is tailored to specific vehicle applications and requirements.

China Standard Custom Alloy Steel Casting Axle Shaft with CNC Machining   as thru axleChina Standard Custom Alloy Steel Casting Axle Shaft with CNC Machining   as thru axle
editor by CX 2023-12-01

China manufacturer SWC100bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft drive shaft shop

Product Description

Professional Cardan Shaft with ISO Certificate for Rolling mill

 

SWC-BH Welded shaft design, with standard length compensation
TYPE Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing life ratio     KL Axis angel
β/(.)
Length compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
              Lmin D1
(js11)
D2
(H7)
D3 Lm n×Φd k t b
(h9)
g Lmin Each additional 100m Lmin Each additional 100mm
SWC100BH 100 2.5 1.25 5.795×10-4 ≤25 55 405 84 57 60 55 6×Φ9 7 2.5 0.004 0.0002 6.1 0.35
SWC120BH 120 5 2.5 4.641×10-3 ≤25 80 485 102 75 70 65 8×Φ11 8 2.5 0.011 0.0004 10.8 0.55
SWC150BH 150 10 5 0.51×10-1 ≤25 80 590 130 90 89 80 8×Φ13 10 3 0.042 0.0016 24.5 0.85
SWC180BH 180 22.4 11.2 0.245 ≤15 100 840 155 105 114 110 8×Φ17 17 5 24 7 0.175 0.007 70 2.8
SWC200BH 200 36 18 1.115 ≤15 110 860 170 120 133 115 8×Φ17 17 5 28 8 0.314 0.013 98 3.7
SWC225BH 225 56 28 7.812 ≤15 140 920 196 135 152 120 8×Φ17 20 5 32 9 0.538 0.571 122 4.9
SWC250BH 250 80 40 2.82×101 ≤15 140 1035 218 150 168 140 8×Φ19 25 6 40 12.5 0.996 0.571 172 5.3
SWC285BH 285 120 58 8.28×101 ≤15 140 1190 245 170 194 160 8×Φ21 27 7 40 15 2.011 0.051 263 6.3
SWC315BH 315 160 80 2.79×102 ≤15 140 1315 280 185 219 180 10×Φ23 32 8 40 15 3.605 0.08 382 8
SWC350BH 350 225 110 7.44×102 ≤15 150 1440 310 210 245 194 10×Φ23 35 8 50 16 5.316 0.146 532 11.5
SWC390BH 390 320 160 1.86×103 ≤15 170 1590 345 235 267 215 10×Φ25 40 8 70 18 12.16 0.222 738 15
SWC440BH 440 500 250 8.25×103 ≤15 190 1875 390 255 325 260 16×Φ28 42 10 80 20 21.42 0.474 1190 21.7
SWC490BH 490 700 350 2.154×104 ≤15 190 1985 435 275 351 270 16×Φ31 47 12 90 22.5 34.10 0.690 1542 27.3
SWC550BH 550 1000 500 6.335×104 ≤15 240 2300 492 320 426 305 16×Φ31 50 12 100 22.5 68.92 1.357 2380 34

Dynamic Balance Testing:

Three Coordinate Detection

Code Each Part:

CNC processing center:

 

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name QSCD Place or origin HangZhou,China
Model SWC medium Raw material heat treatment Lenghth depend on specification
Flange Dia 160mm-620mm Normal torque depend on specification Coating heavy duty industrial paint
Paint color Customization Application Rolling mill machinery OEM/ODM Available
Certificate ISO,SGS Price depend on specification Custom service Available

Frequently Asked Questions

 

 

Q5: Let’s talk about our inquiry?

 

 

 

 

Q4:Do you test all your goods before delivery?

 

A: Certainly, we do dynamic balance testing for all goods,We can provide testing vedios.

 

 

Q3: What is your sample policy?

 

A: You can order 1 piece sample to test before quantity order.

 

 

Q2: What is your terms of delivery?

 

A: FOB, CIF, CFR,EXW,DDU

 

 

 

Q1: What is your payment terms?

 

A: T/T 30% as deposit, and 70% before delivery, we will show you the photos of product and package CZPT finished.

Standard Or Nonstandard: Nonstandard
Shaft Hole: 100
Torque: 1.25kn.M
Bore Diameter: 50
Speed: 1500
Structure: Rigid
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

air-compressor

Drive shaft type

The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are three main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.

tube yoke

Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle.
By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible.
The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16″ and an overall width of 4½”. U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat’s drivetrain offers OEM replacement and custom flanged yokes.
If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match.
While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke.
If you detect any vibrations, the drivetrain may need adjustment. It’s a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
air-compressor

end yoke

If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join two heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size.
The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or “slips” can be purchased separately. Whether you need a new one or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle.
The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don’t want to modify your existing drivetrain, we can even make a custom yoke for you.

China manufacturer SWC100bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft   drive shaft shop	China manufacturer SWC100bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft   drive shaft shop
editor by CX 2023-05-10

China Made in China Die Forging Alloy Steel Heavy Duty Truck Spare Parts Drive Axle Driveshaft Boots drive shaft cv joint

Product Description

1
Products 
Name: Made in china die forging alloy metal large duty truck spare parts push axle driveshaft boots 
Substance: 40CrMo
Excess weight: From .2kg-5kg
Packing: picket scenario
Min get: 1000pcs
Customized creation is available as your drawings or sample. 
 

Method Die Forging
Content Stainless Steel, Carbon Metal, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment method Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition tests Spectrometer, Metallographic microscope
Performance tests Hardness tester, Tensile tests machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Tools CNC Heart , CNC Equipment, Turning, Drilling, Milling, boring equipment,Grinding Devices,
Wire EDM,Laser Reducing&Welding, Plasma Reducing &Welding, EDM and so on.
Good quality management Sampling inspection of raw resources and semi-concluded items, one hundred% Inspection of concluded products  
Surface Treatment Shot Blast ,  Powder Coating, Sprucing, Galvanized , Chrome Plated   
Manufacturing Capability 60000T / Years
Guide Time Normally 30 – forty five Days.
Payment Conditions T/T , L/C 
Content Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

two
 Products Good quality Management
High quality management require the inspection and manage of incoming resources, creation procedures, and finished items.
The high quality control approach contains,
1 Very first of all, the incoming uncooked resources with random sampling are analyzed by metallographic microscope to make sure that the chemical composition satisfies the generation demands
2 Then In the production process, there are QC staffs timely sampling make sure that the goods are free of flaws in the producing process, and to coordinate and take care of any abnormal top quality problems could be transpired.
3 The final step of generation method is magnetic particle flaw detector of the metallic components to detect it’s hidden crack or other problems.
four All the completed metallic parts is sampled in proportion and sent to the laboratory for a variety of mechanical performance checks and size measurement, and the floor top quality is manually one hundred%  inspected.
The appropriate screening gear photographs are as subsequent:

3
Good quality Administration Technique Management:
We strictly have out program administration accordance with iso9001 and ts16949 high quality expectations. And 5S lean creation management is executed on the generation site.
The manufacturing management site as adhering to:

4
Our Benefits:
 Brand name
Our father or mother firm, HiHangZhou Group, is a entire world-renowned substantial-end equipment producing enterprise with forty domestic subsidiaries and branches and 8 foreign producing crops. Has prolonged-term encounter and very good reputation in cooperation with globe-renowned enterprises.
Technologies
We have a total production method and gear research and advancement abilities for ferrous metals forming. Far more than 25 several years of manufacturing knowledge in forging products and casting equipment makers, make us much more completely get  all the efficiency of each products. 1-third of our company’s personnel are technician and R&D personnel, making certain that higher-high quality goods are created with high performance.
Services
We can provide customized and standard manufacturing companies with numerous manufacturing process integrations. The quality and shipping and delivery of products can be entirely certain, and the potential to connect rapidly and efficiently.
Tradition
The unique company lifestyle can give complete enjoy to the potential of people and  provide a powerful vitality for the sustainable advancement of the organization.
Social duty
Our firm strictly implements lower-carbon environmental defense, power-saving and emission-reduction production, and is a benchmark enterprise in regional region.

5
Company Culture 

Our Vision
To become 1 of the leading businesses

Our Mission
To turn into a platform for staff to realize their aspiration
To grow to be 1 of the reworking and upgrading pacemaker of Chinese enterprises
To established the countrywide brand names with pleasure

Our Belief
Strive to develop the firm into an best system for entrepreneurs to recognize their self-really worth and lead to the society

Values
Advancement is innovation, everybody can innovate
innovation motivated and failures tolerated

six
FAQ
1.
Q:  Are you a buying and selling organization or a manufacturer?
A:  Obviously we are a maker of forging items, casting goods and also have a large degree of machining abilities.

2.
Q:  What series products do your have?
A:  We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, this sort of machinery components can be noticed in a variety of industries of equipment manufacturing.

3
Q:  Do you provide samples? is it totally free?
A:  Indeed, we typically offer samples in accordance to the traditional apply, but we also require buyers to offer a freight pay-by-account variety to present mutual sincerity of cooperation.

4
Q:  Is OEM available?
A:  Yes, OEM is obtainable.

five
Q:  What is your high quality promise?
A: We insist that the survival of the business should rely on the merchandise good quality steady improvement, without having which we are not able to endure for extended. We carry out strictly item quality management for each and every method from incoming materials, manufacturing procedure to completed merchandise by way of sophisticated detection instrument and products. We also invite unbiased third functions to certify our good quality and administration techniques. Until now we have passed ISO/TS16949 and SGS certification .

6
Q.  How  about  the  Packing?
A: We typically use the iron box, or wooden case, also it can be custom-made in accordance to customer’s demands.

seven
Q:  What is your bare minimum buy amount?
A:  Of course, we call for all worldwide orders to have an bare minimum buy quantity. The amount is up to the exact goods function or house this kind of as the content, fat, design and so forth.

8
Q:  What is the lead time?
A:  Typically our forging merchandise and casting products want to make new dies or molds, the time of creating new dies or molds and samples inside thirty-forty five times, and the massive batch generation time in thirty-45 times. it really is also according to the components structural complexity and amount.

9
Q: What kinds of payment strategies do you accept?
A: You can make the payment by T/T or L/C. thirty% deposit in progress, 70% balance towards the copy of B/L.

Certification

 

US $3-20
/ Piece
|
1,000 Pieces

(Min. Order)

###

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Agricultural Machinery Parts
Material: Steel
Heat Treatment: Tempering

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016
US $3-20
/ Piece
|
1,000 Pieces

(Min. Order)

###

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Agricultural Machinery Parts
Material: Steel
Heat Treatment: Tempering

###

Samples:
US$ 20/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

How to tell if your driveshaft needs replacing

What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.

unbalanced

An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.
air-compressor

unstable

When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has two components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.

Unreliable

If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
air-compressor

Unreliable U-joints

A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.

damaged drive shaft

The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
air-compressor

Maintenance fees

The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has two driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.

China Made in China Die Forging Alloy Steel Heavy Duty Truck Spare Parts Drive Axle Driveshaft Boots     drive shaft cv joint	China Made in China Die Forging Alloy Steel Heavy Duty Truck Spare Parts Drive Axle Driveshaft Boots     drive shaft cv joint
editor by czh 2023-01-21

China SWC350bf Double Flanged Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft custom drive shaft

Product Description

Skilled Cardan Shaft with ISO Certificate for Rolling mill

SWC-BF Flanged shaft design, with normal size compensation
TYPE Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing lifestyle ratio     KL Axis angel
β/(.)
Length compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
Lmin Done
(js11)
Dtwo
(H7)
Dthree Lm n×Φd k t b
(h9)
g Lmin Every single additional 100m Lmin Every added 100mm
SWC180BF a hundred and eighty 22.four eleven.two .245 ≤15 100 840 a hundred and fifty five 105 114 a hundred and ten 8×Φ17 seventeen five 24 seven .267 .007 80 two.8
SWC200BF two hundred 36 eighteen 1.a hundred and fifteen ≤15 110 860 a hundred and seventy one hundred twenty 133 one hundred fifteen 8×Φ17 17 five 28 eight .505 .013 109 three.7
SWC225BF 225 fifty six 28 7.812 ≤15 one hundred forty 920 196 135 152 one hundred twenty 8×Φ17 twenty 5 32 nine .788 .571 138 four.9
SWC250BF 250 80 forty two.82×101 ≤15 a hundred and forty 1035 218 one hundred fifty 168 140 8×Φ19 25 six forty 12.five one.one hundred forty five .571 196 5.3
SWC285BF 285 120 fifty eight eight.28×10one ≤15 140 1190 245 170 194 one hundred sixty 8×Φ21 27 7 40 15 two.873 .051 295 6.three
SWC315BF 315 one hundred sixty eighty 2.79×102 ≤15 a hundred and forty 1315 280 185 219 180 10×Φ23 32 eight 40 15 5.094 .08 428 8
SWC350BF 350 225 110 seven.44×10two ≤15 150 1440 310 210 245 194 10×Φ23 35 eight fifty sixteen 7.476 .146 582 11.five
SWC390BF 390 320 160 one.86×10three ≤15 one hundred seventy 1590 345 235 267 215 10×Φ25 forty 8 70 eighteen sixteen.62 .222 817 fifteen
SWC440BF 440 500 250 8.25×103 ≤15 one hundred ninety 1875 390 255 325 260 16×Φ28 forty two ten eighty twenty 28.24 .474 1290 21.seven
SWC490BF 490 700 350 2.154×104 ≤15 a hundred ninety 1985 435 275 351 270 16×Φ31 47 twelve 90 22.5 forty eight.forty three .690 1721 27.3
SWC550BF 550 one thousand five hundred six.335×10four ≤15 240 2300 492 320 426 305 16×Φ31 50 12 a hundred 22.five 86.ninety eight 1.357 2567 34

 

framework universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Content Alloy metal Brand name identify QSCD Place or origin HangZhou,China
Product SWC medium Uncooked materials heat treatment method Lenghth depend on specification
Flange Dia 160mm-620mm Standard torque rely on specification Coating heavy obligation industrial paint
Paint color Customization Application Rolling mill machinery OEM/ODM Obtainable
Certificate ISO,SGS Price tag depend on specification Personalized support Obtainable

Regularly Asked Questions

 

 

Q5: Let us talk about our inquiry?

 

 

 

 

This fall:Do you test all your goods before supply?

 

A: Undoubtedly, we do dynamic harmony tests for all merchandise,We can provide tests vedios.

 

 

Q3: What is your sample coverage?

 

A: You can purchase 1 piece sample to examination just before quantity purchase.

 

 

Q2: What is your terms of delivery?

 

A: FOB, CIF, CFR,EXW,DDU

 

 

 

Q1: What is your payment terms?

 

A: T/T 30% as deposit, and 70% just before delivery, we will demonstrate you the photographs of merchandise and package deal on finished.

US $1,000-5,000
/ Piece
|
1 Piece

(Min. Order)

###

Standard Or Nonstandard: Nonstandard
Shaft Hole: 350
Torque: 110kn.M
Bore Diameter: 175
Speed: 1500
Structure: Rigid

###

Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SWC-BF Flanged shaft design, with standard length compensation
TYPE Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing life ratio     KL Axis angel
β/(.)
Length compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
Lmin D1
(js11)
D2
(H7)
D3 Lm n×Φd k t b
(h9)
g Lmin Each additional 100m Lmin Each additional 100mm
SWC180BF 180 22.4 11.2 0.245 15 100 840 155 105 114 110 8×Φ17 17 5 24 7 0.267 0.007 80 2.8
SWC200BF 200 36 18 1.115 15 110 860 170 120 133 115 8×Φ17 17 5 28 8 0.505 0.013 109 3.7
SWC225BF 225 56 28 7.812 15 140 920 196 135 152 120 8×Φ17 20 5 32 9 0.788 0.023 138 4.9
SWC250BF 250 80 40 2.82×101 15 140 1035 218 150 168 140 8×Φ19 25 6 40 12.5 1.145 0.028 196 5.3
SWC285BF 285 120 58 8.28×101 15 140 1190 245 170 194 160 8×Φ21 27 7 40 15 2.873 0.051 295 6.3
SWC315BF 315 160 80 2.79×102 15 140 1315 280 185 219 180 10×Φ23 32 8 40 15 5.094 0.08 428 8
SWC350BF 350 225 110 7.44×102 15 150 1440 310 210 245 194 10×Φ23 35 8 50 16 7.476 0.146 582 11.5
SWC390BF 390 320 160 1.86×103 15 170 1590 345 235 267 215 10×Φ25 40 8 70 18 16.62 0.222 817 15
SWC440BF 440 500 250 8.25×103 15 190 1875 390 255 325 260 16×Φ28 42 10 80 20 28.24 0.474 1290 21.7
SWC490BF 490 700 350 2.154×104 15 190 1985 435 275 351 270 16×Φ31 47 12 90 22.5 48.43 0.690 1721 27.3
SWC550BF 550 1000 500 6.335×104 15 240 2300 492 320 426 305 16×Φ31 50 12 100 22.5 86.98 1.357 2567 34

###

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name QSCD Place or origin Qingdao,China
Model SWC medium Raw material heat treatment Lenghth depend on specification
Flange Dia 160mm-620mm Normal torque depend on specification Coating heavy duty industrial paint
Paint color Customization Application Rolling mill machinery OEM/ODM Available
Certificate ISO,SGS Price depend on specification Custom service Available
US $1,000-5,000
/ Piece
|
1 Piece

(Min. Order)

###

Standard Or Nonstandard: Nonstandard
Shaft Hole: 350
Torque: 110kn.M
Bore Diameter: 175
Speed: 1500
Structure: Rigid

###

Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SWC-BF Flanged shaft design, with standard length compensation
TYPE Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing life ratio     KL Axis angel
β/(.)
Length compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
Lmin D1
(js11)
D2
(H7)
D3 Lm n×Φd k t b
(h9)
g Lmin Each additional 100m Lmin Each additional 100mm
SWC180BF 180 22.4 11.2 0.245 15 100 840 155 105 114 110 8×Φ17 17 5 24 7 0.267 0.007 80 2.8
SWC200BF 200 36 18 1.115 15 110 860 170 120 133 115 8×Φ17 17 5 28 8 0.505 0.013 109 3.7
SWC225BF 225 56 28 7.812 15 140 920 196 135 152 120 8×Φ17 20 5 32 9 0.788 0.023 138 4.9
SWC250BF 250 80 40 2.82×101 15 140 1035 218 150 168 140 8×Φ19 25 6 40 12.5 1.145 0.028 196 5.3
SWC285BF 285 120 58 8.28×101 15 140 1190 245 170 194 160 8×Φ21 27 7 40 15 2.873 0.051 295 6.3
SWC315BF 315 160 80 2.79×102 15 140 1315 280 185 219 180 10×Φ23 32 8 40 15 5.094 0.08 428 8
SWC350BF 350 225 110 7.44×102 15 150 1440 310 210 245 194 10×Φ23 35 8 50 16 7.476 0.146 582 11.5
SWC390BF 390 320 160 1.86×103 15 170 1590 345 235 267 215 10×Φ25 40 8 70 18 16.62 0.222 817 15
SWC440BF 440 500 250 8.25×103 15 190 1875 390 255 325 260 16×Φ28 42 10 80 20 28.24 0.474 1290 21.7
SWC490BF 490 700 350 2.154×104 15 190 1985 435 275 351 270 16×Φ31 47 12 90 22.5 48.43 0.690 1721 27.3
SWC550BF 550 1000 500 6.335×104 15 240 2300 492 320 426 305 16×Φ31 50 12 100 22.5 86.98 1.357 2567 34

###

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name QSCD Place or origin Qingdao,China
Model SWC medium Raw material heat treatment Lenghth depend on specification
Flange Dia 160mm-620mm Normal torque depend on specification Coating heavy duty industrial paint
Paint color Customization Application Rolling mill machinery OEM/ODM Available
Certificate ISO,SGS Price depend on specification Custom service Available

Drive shaft type

The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are three main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.
air-compressor

tube yoke

Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle.
By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible.
The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16″ and an overall width of 4½”. U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat’s drivetrain offers OEM replacement and custom flanged yokes.
If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match.
While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke.
If you detect any vibrations, the drivetrain may need adjustment. It’s a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
air-compressor

end yoke

If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join two heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size.
The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or “slips” can be purchased separately. Whether you need a new one or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle.
The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don’t want to modify your existing drivetrain, we can even make a custom yoke for you.

China SWC350bf Double Flanged Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft     custom drive shaft	China SWC350bf Double Flanged Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft     custom drive shaft
editor by czh 2023-01-12

China SWC315bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft drive shaft equipment

Solution Description

Specialist Cardan Shaft with ISO Certificate for Rolling mill

 

SWC-BH Welded shaft style, with standard duration compensation
Kind Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing existence ratio     KL Axis angel
β/(.)
Duration compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
              Lmin D1
(js11)
Dtwo
(H7)
D3 Lm n×Φd k t b
(h9)
g Lmin Every single additional 100m Lmin Each and every additional 100mm
SWC100BH 100 two.five 1.twenty five 5.795×10-four ≤25 fifty five 405 eighty four fifty seven sixty 55 6×Φ9 seven two.five .004 .0002 6.one .35
SWC120BH 120 5 2.five 4.641×10-3 ≤25 80 485 102 75 70 65 8×Φ11 8 2.five .011 .0004 ten.eight .fifty five
SWC150BH 150 ten 5 .51×10-1 ≤25 80 590 one hundred thirty ninety 89 80 8×Φ13 10 3 .042 .0016 24.5 .eighty five
SWC180BH a hundred and eighty 22.4 11.2 .245 ≤15 100 840 a hundred and fifty five a hundred and five 114 a hundred and ten 8×Φ17 17 5 24 7 .a hundred seventy five .007 70 two.eight
SWC200BH two hundred 36 18 one.115 ≤15 110 860 one hundred seventy a hundred and twenty 133 one hundred fifteen 8×Φ17 seventeen 5 28 eight .314 .013 ninety eight three.seven
SWC225BH 225 56 28 7.812 ≤15 140 920 196 135 152 a hundred and twenty 8×Φ17 twenty 5 32 nine .538 .571 122 four.9
SWC250BH 250 eighty forty 2.82×101 ≤15 a hundred and forty 1035 218 a hundred and fifty 168 140 8×Φ19 twenty five six 40 twelve.5 .996 .571 172 5.three
SWC285BH 285 one hundred twenty 58 eight.28×10one ≤15 a hundred and forty 1190 245 one hundred seventy 194 a hundred and sixty 8×Φ21 27 7 forty fifteen 2.011 .051 263 six.3
SWC315BH 315 a hundred and sixty eighty 2.79×102 ≤15 one hundred forty 1315 280 185 219 180 10×Φ23 32 eight forty fifteen 3.605 .08 382 eight
SWC350BH 350 225 a hundred and ten seven.44×102 ≤15 one hundred fifty 1440 310 210 245 194 10×Φ23 35 eight 50 sixteen five.316 .146 532 11.five
SWC390BH 390 320 160 one.86×103 ≤15 170 1590 345 235 267 215 10×Φ25 forty eight 70 18 twelve.16 .222 738 fifteen
SWC440BH 440 500 250 8.25×10three ≤15 one hundred ninety 1875 390 255 325 260 16×Φ28 42 10 80 20 21.42 .474 1190 21.seven
SWC490BH 490 700 350 2.154×10four ≤15 a hundred ninety 1985 435 275 351 270 16×Φ31 forty seven twelve ninety 22.5 34.10 .690 1542 27.3
SWC550BH 550 a thousand 500 6.335×10four ≤15 240 2300 492 320 426 305 16×Φ31 fifty twelve a hundred 22.5 68.ninety two 1.357 2380 34

 

composition universal Versatile or Rigid Rigid Common or Nonstandard Nonstandard
Materials Alloy steel Brand name QSCD Location or origin HangZhou,China
Model SWC medium Uncooked materials heat treatment Lenghth depend on specification
Flange Dia 160mm-620mm Normal torque count on specification Coating weighty responsibility industrial paint
Paint coloration Customization Application Rolling mill equipment OEM/ODM Offered
Certificate ISO,SGS Price count on specification Customized support Offered

Usually Asked Questions

 

 

Q5: Let’s speak about our inquiry?

 

 

 

 

Q4:Do you examination all your goods just before supply?

 

A: Definitely, we do dynamic balance screening for all merchandise,We can offer screening vedios.

 

 

Q3: What is your sample plan?

 

A: You can order 1 piece sample to check just before amount order.

 

 

Q2: What is your phrases of shipping?

 

A: FOB, CIF, CFR,EXW,DDU

 

 

 

Q1: What is your payment phrases?

 

A: T/T thirty% as deposit, and 70% just before delivery, we will show you the pictures of solution and package upon completed.

US $1,000-5,000
/ Piece
|
1 Piece

(Min. Order)

###

Standard Or Nonstandard: Nonstandard
Shaft Hole: 315
Torque: 80kn.M
Bore Diameter: 150
Speed: 1500
Structure: Rigid

###

Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SWC-BH Welded shaft design, with standard length compensation
TYPE Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing life ratio     KL Axis angel
β/(.)
Length compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
              Lmin D1
(js11)
D2
(H7)
D3 Lm n×Φd k t b
(h9)
g Lmin Each additional 100m Lmin Each additional 100mm
SWC100BH 100 2.5 1.25 5.795×10-4 25 55 405 84 57 60 55 6×Φ9 7 2.5 0.004 0.0002 6.1 0.35
SWC120BH 120 5 2.5 4.641×10-3 25 80 485 102 75 70 65 8×Φ11 8 2.5 0.011 0.0004 10.8 0.55
SWC150BH 150 10 5 0.51×10-1 25 80 590 130 90 89 80 8×Φ13 10 3 0.042 0.0016 24.5 0.85
SWC180BH 180 22.4 11.2 0.245 15 100 840 155 105 114 110 8×Φ17 17 5 24 7 0.175 0.007 70 2.8
SWC200BH 200 36 18 1.115 15 110 860 170 120 133 115 8×Φ17 17 5 28 8 0.314 0.013 98 3.7
SWC225BH 225 56 28 7.812 15 140 920 196 135 152 120 8×Φ17 20 5 32 9 0.538 0.023 122 4.9
SWC250BH 250 80 40 2.82×101 15 140 1035 218 150 168 140 8×Φ19 25 6 40 12.5 0.996 0.028 172 5.3
SWC285BH 285 120 58 8.28×101 15 140 1190 245 170 194 160 8×Φ21 27 7 40 15 2.011 0.051 263 6.3
SWC315BH 315 160 80 2.79×102 15 140 1315 280 185 219 180 10×Φ23 32 8 40 15 3.605 0.08 382 8
SWC350BH 350 225 110 7.44×102 15 150 1440 310 210 245 194 10×Φ23 35 8 50 16 5.316 0.146 532 11.5
SWC390BH 390 320 160 1.86×103 15 170 1590 345 235 267 215 10×Φ25 40 8 70 18 12.16 0.222 738 15
SWC440BH 440 500 250 8.25×103 15 190 1875 390 255 325 260 16×Φ28 42 10 80 20 21.42 0.474 1190 21.7
SWC490BH 490 700 350 2.154×104 15 190 1985 435 275 351 270 16×Φ31 47 12 90 22.5 34.10 0.690 1542 27.3
SWC550BH 550 1000 500 6.335×104 15 240 2300 492 320 426 305 16×Φ31 50 12 100 22.5 68.92 1.357 2380 34

###

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name QSCD Place or origin Qingdao,China
Model SWC medium Raw material heat treatment Lenghth depend on specification
Flange Dia 160mm-620mm Normal torque depend on specification Coating heavy duty industrial paint
Paint color Customization Application Rolling mill machinery OEM/ODM Available
Certificate ISO,SGS Price depend on specification Custom service Available
US $1,000-5,000
/ Piece
|
1 Piece

(Min. Order)

###

Standard Or Nonstandard: Nonstandard
Shaft Hole: 315
Torque: 80kn.M
Bore Diameter: 150
Speed: 1500
Structure: Rigid

###

Samples:
US$ 1000/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SWC-BH Welded shaft design, with standard length compensation
TYPE Gyration Diameter D/mm Nominal torque   Tn
/kN·m
   Fatigue torque  Tf
/kN·m
Bearing life ratio     KL Axis angel
β/(.)
Length compensation
LS/mm
Dimension/mm Moment of inertia I/kg·m2 Weight/kg
              Lmin D1
(js11)
D2
(H7)
D3 Lm n×Φd k t b
(h9)
g Lmin Each additional 100m Lmin Each additional 100mm
SWC100BH 100 2.5 1.25 5.795×10-4 25 55 405 84 57 60 55 6×Φ9 7 2.5 0.004 0.0002 6.1 0.35
SWC120BH 120 5 2.5 4.641×10-3 25 80 485 102 75 70 65 8×Φ11 8 2.5 0.011 0.0004 10.8 0.55
SWC150BH 150 10 5 0.51×10-1 25 80 590 130 90 89 80 8×Φ13 10 3 0.042 0.0016 24.5 0.85
SWC180BH 180 22.4 11.2 0.245 15 100 840 155 105 114 110 8×Φ17 17 5 24 7 0.175 0.007 70 2.8
SWC200BH 200 36 18 1.115 15 110 860 170 120 133 115 8×Φ17 17 5 28 8 0.314 0.013 98 3.7
SWC225BH 225 56 28 7.812 15 140 920 196 135 152 120 8×Φ17 20 5 32 9 0.538 0.023 122 4.9
SWC250BH 250 80 40 2.82×101 15 140 1035 218 150 168 140 8×Φ19 25 6 40 12.5 0.996 0.028 172 5.3
SWC285BH 285 120 58 8.28×101 15 140 1190 245 170 194 160 8×Φ21 27 7 40 15 2.011 0.051 263 6.3
SWC315BH 315 160 80 2.79×102 15 140 1315 280 185 219 180 10×Φ23 32 8 40 15 3.605 0.08 382 8
SWC350BH 350 225 110 7.44×102 15 150 1440 310 210 245 194 10×Φ23 35 8 50 16 5.316 0.146 532 11.5
SWC390BH 390 320 160 1.86×103 15 170 1590 345 235 267 215 10×Φ25 40 8 70 18 12.16 0.222 738 15
SWC440BH 440 500 250 8.25×103 15 190 1875 390 255 325 260 16×Φ28 42 10 80 20 21.42 0.474 1190 21.7
SWC490BH 490 700 350 2.154×104 15 190 1985 435 275 351 270 16×Φ31 47 12 90 22.5 34.10 0.690 1542 27.3
SWC550BH 550 1000 500 6.335×104 15 240 2300 492 320 426 305 16×Φ31 50 12 100 22.5 68.92 1.357 2380 34

###

structure universal Flexible or Rigid Rigid Standard or Nonstandard Nonstandard
Material Alloy steel Brand name QSCD Place or origin Qingdao,China
Model SWC medium Raw material heat treatment Lenghth depend on specification
Flange Dia 160mm-620mm Normal torque depend on specification Coating heavy duty industrial paint
Paint color Customization Application Rolling mill machinery OEM/ODM Available
Certificate ISO,SGS Price depend on specification Custom service Available

Drive shaft type

The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are three main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.
air-compressor

tube yoke

Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle.
By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible.
The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16″ and an overall width of 4½”. U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat’s drivetrain offers OEM replacement and custom flanged yokes.
If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match.
While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke.
If you detect any vibrations, the drivetrain may need adjustment. It’s a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
air-compressor

end yoke

If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join two heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size.
The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or “slips” can be purchased separately. Whether you need a new one or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle.
The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don’t want to modify your existing drivetrain, we can even make a custom yoke for you.

China SWC315bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft     drive shaft equipment	China SWC315bh Tubular Design with Standard Length Compensation for Alloy Plate Mill Cardan Shaft Drive Shaft     drive shaft equipment
editor by czh 2022-12-28